Anil — Robotics Engineer

I have worked on MIG, TIG, and ultrasonic welding, as well as sealant and material handling applications using Yaskawa Motoman robots.

I have worked on MIG, sealant and material handling applications using Kuka robots.

I have worked on MIG welding application using Yaskawa Motoman robots.

Rough Robotic simulation using Delmia-v5 software.conducting Rechability, Feasability studay and creating collission less path creation, defining Sequence of operation for the robots.validating the designs and optimizing the cell and more over process planning and taking the appprovals from the customer.

I have worked on MIG welding application using fanuc robots.

I have worked on MIG welding applications using ABB robots.

I have experience in process planning for BIW assembly lines across different OEMs and possess strong knowledge in this area.

GMAW, GTAW, Ultrasonic welding, Plasma cutting

Working as a robot programmer to support and validate the BIW line, including interlock checks, interference validation, collision-free path creation, and program touch-up, while actively interacting with cross-functional teams.

Leola, PA Integration, Installation and commissioning of the robots. Supported full cycle of automated system integration: electrical/mechanical setup, IO configuration, robot path teaching, and cycle tuning. Collaborated with controls engineers and mechanical teams to align robot functionality with process flow.

Pontiac, MI Executes Development calibration testing on fuel cell modules. Responsible for pre-production development testing, design system integration testing, system collaboration and control development testing, and durability/validation testing. Interpreted wiring diagrams and mechanical drawings to support robot and system setup. Responsible for Commissioning the Test stands and ensuring the functionality of the electromechanical components. Troubleshot power supply-related issues in both AC (High voltage power supply) and DC (Low voltage power supply) panels, ensuring proper power distribution and system reliability. Install and configure the Test stand software packages, perform Hardware setups, Troubleshooting and resolutions.

Bengaluru, India Integration, installation and commissioning of robotic systems for material handling, Adhesive, Machine tending, GMAW, GTAW, Ultrasonic welding, Plasma cutting and quality inspection in the production plant. Process planning and taking approvals from the customer. Designed and programmed robotic welding applications, including welding torch positioning, path optimization, and parameter tuning and performing calibrations on the robot. Designed custom automation cells including layout planning, sensor selection, and PLC/robot integration to meet specific Production Goals. Good hands-on experience with Machine vision systems (Cognex, Keyence) Participated in vendor evaluation and RFQ processes for automation equipment procurement. Designed and implemented custom EOAT including pneumatic grippers. Optimized robotic workflows to improve efficiency, reduce cycle time, and minimize downtime. Assisted in the integration of new automation technologies into existing production lines. Conducted technical training sessions for customer engineers and operators on robotic system operation and maintenance.

Hyderabad, India Validating the mechanical designs, Robotic Process, Feasibility study, collision monitoring, Collision less path creation, cycle time validations and developing the OLP. Integration, Installation and Commissioning of the automated robotic cells. setting up the air cut movement and joint extension configuration limit as per the customer. Implemented preventive maintenance strategies to maximize robot uptime and reduce unexpected failures. Collaborated cross-functionally with multiple Stake Holders to resolve deployment challenges, optimize system performance, and ensure seamless integration of robotic systems in a fast-paced environment. Provided ongoing technical support for in-production robot systems, including fault analysis, recovery, and operator training. Supervised, technicians, engineers and provided the technical support for the customers and junior engineers.