Nathan — Robotics Engineer

Led R&D efforts to develop and optimize welding parameters and procedures for automated systems across automotive assemblies, structural steel, and furniture manufacturing Programmed industrial robots from initial deployment ("out-of-box") through full system integration, including I/O configuration and communication with PLCs, end effectors, weld power sources, spot weld guns, and adhesive systems Developed and implemented point-to-point robot programs for welding applications, including weld subprogram creation, process parameter development, and integration with main robot programs and PLC-controlled systems Performed field service support, troubleshooting and repairing automated equipment across electrical, pneumatic, hydraulic, robotic programming, and weld quality systems Provided remote technical support to field teams, assisting with diagnostics, programming issues, and system optimization during deployments Managed installation, commissioning, and startup of automated robotic systems, including mechanical, electrical, fluid power, robotic, and welding components

Provided technical support and oversight for the launch of automated joining systems, including GMAW, resistance welding, spot welding, drawn arc stud welding, flow drill fastening, and SPR applications Drove continuous improvement initiatives to enhance process efficiency and reduce cycle times across 12 North American manufacturing plants Developed and standardized joining processes across multiple technologies, including GMAW, resistance welding, spot welding, drawn arc stud, adhesive bonding, flow drill, and SPR systems Delivered training and technical support to plant-level weld technicians and weld engineers to ensure process consistency and performance Conducted R&D initiatives to evaluate and implement new technologies aimed at improving automated joining processes

2019 – 2024 Performed turnkey setup and integration of robotic systems, including GMAW welding, resistance welding, and material handling applications Led debugging, optimization, and performance tuning of automated robotic systems to meet production requirements Handled initial robot bring-up and configuration, establishing I/O communication with PLCs and integrating peripheral equipment such as tooling, welding systems, and adhesive dispensing units Created structured robot programs for welding operations, including development of weld routines, parameter tuning, and coordination with PLC-controlled machinery for seamless production execution Developed and refined welding parameters and procedures for GMAW and resistance welding processes Trained plant and customer personnel on system operation, programming, and maintenance Provided on-site production support at customer facilities to ensure system performance and uptime Supported the quoting process through technical input, feasibility analysis, and process recommendations Utilized robot simulation software to support process engineering and validate system designs for customer applications Traveled to customer sites to oversee installation, startup, commissioning, and debugging of robotic systems Assisted in customer-driven prototype builds, including system design, robot programming, and welding process development Lead Machine Builder 2016 – 2019 Led assembly of complex automated systems, including welding cells, assembly lines, press systems, and palletizing equipment Diagnosed and resolved mechanical issues using manual machining equipment (Bridgeport mills, lathes, surface grinders) to minimize downtime Traveled to customer sites to oversee installation, startup, and commissioning of automated systems Collaborated cross-functionally with controls engineers, electricians, and fluid power technicians to deliver fully integrated, customer-ready solution Fluid Power Technician 2016 – 2019 Installed and maintained pneumatic, hydraulic, and water-based systems for automated equipment Assembled and routed industrial fluid distribution systems (air, water, PVC piping, Transair) Interpreted engineering prints to support machine build and system integration Collaborated with controls and robotics teams during installation and commissioning Supported troubleshooting and repair of fluid systems to maintain production uptime