Rafael — Project Manager - PMP certified - Exp in Robotics
Rafael
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Work History on Automate America
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Programming Skills 6
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3
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About Me
Project Manager with over 10 years of experience in industrial robotics, automotive welding, and electronics industry. Lead and influenced continuous improvement projects with multifunctional teams, and coordinate technical teams for production support. Demonstrated success on implementing new technologies developed on site, and new technologies for product launches
Software Competencies 6



Professional Competencies 6
Applications 4
Tools, Machines & Equipment 7
Work Experience5

Leading equipment installation projects for different customers in automotive facilities such as Tesla, Toyota and Navistar. Leading installation activities, manpower coordination, schedule and progress reporting, punch list tracking and project handover to client. Guiding customers in locating and evaluating potential vendors for manpower, fabrication, and design in the US and Mexico.

Leading Weld Robotic equipment installation project along with JEE China managers in Body Weld area in new Tesla Giga Factory in Austin Texas. Validating and updating equipment schedule, installation activities, vendor selection, manpower coordination. Equipment completion and shipping follow up with main office in China, and provide feedback to China regarding latest project status in Texas.
Leading projects for Toyota Final Assembly in platform changes, and kaizen activities. Responsible for equipment specification, design review, develop the project schedule, layout validation, installation activities, handover and punch list activities until the project conclusion. Implemented several projects for Corolla 2020 such as the following preparation stations: brake-accelerator, clutch, wire harness, headliner, and instrument panel installation. Approx total budget of $500,000 USD. Implemented and supported new anti-corrosive application process for current vehicles for Tundra and Tacoma vehicles. Which activities included vehicle flow design, construction, and equipment installation. Approximated total budget of $750,000 USD.

2012-Current Guardian West- Flex N Gate, Urbana Illinois USA Welding-Robotics Engineer Improved the performance in the robotics, and welding process through continuous improvement projects using Kaizen, and Six Sigma. Support in programming, and troubleshooting of Fanuc, ABB, Motoman robots, resistance welding cells, and manual welding operations. - Reestablished the preventive maintenance program, and recommended practices in robotic equipment that increased the average machine performance by 20% in the first year. - Selected for the first Six Sigma internal training, and completed the first project at Guardian West. Projected annual savings for the project: $10,000 USD. - On site project coordinator for robot refurbishment in a press line for $98,000 USD, robotic cell update for $240,000 USD for General Motors, and $ 225,000 USD for a projection-welding station for Ford Motor Company

2007-2012 Bombardier Recreational Products (BRP), Jurez Mxico (Canadian American ATV Manufacturer) Robotics Engineer Coordinator for all the technical activities related with robotics at BRP Juarez. Organized 10 robot technicians in two shifts, and supported them related with technical issues. Key person for new equipment introduction in collaboration with Valcourt Canada engineering team. - Implemented the project of automated weld counting system in 30 welding stations. The purpose of the project is to avoid missing welds that can result in potential problems in the ATV or SSV. This project was completely developed in Juarez Plant. Approx. budget. $250,000 USD. - Provided direction for the completion and improvements for the automated fixture control system. The purpose of the project is to provide a standardized control and increase the operator safety with a two hands control. Additionally the station control is able to communicate with other devices. This project was completely developed in Juarez Plant. Approx. budget. $100,000 USD
Education / Training / Certificates12




















