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Gregory — DCS & Electrical Project Manager

Gregory

Availability unknown
Gregory, DCS & Electrical Project Manager — Automate America
Gregory
Professional
Contractor #22097
Primary Occupation
DCS & Electrical Project Manager
Spring, Texas

Industries Served

Eligibility

✓US citizen

Work History on Automate America

14Skills
3Experience
7yrsOn Platform

Secure & Personal Files

Documents on file. Only Gregory and Automate America admins can view or download them — except the background check, drug test and photo ID, which a customer who shortlists Gregory can open.

  • Resume✓ On file

Achievements

3
Tenure Platinum5 years with us
Tenure Platinum

Tenure

platinum
Skills Silver10 skills listed
Skills Silver

Skills

silver
Profile SilverA score of 60
Profile Silver

Profile

silver

Programming Skills (14)

About Me

Overall technical design content of projects. - Detailed design of medium voltage switchgear telemetry. - Detailed design of the Fire & Gas system. - HAZOP participant. - Factory Acceptance Test Participant. - Startup and commissioning Lead Control System Engineer (Contractor), American Electric Power/Sun Technical, Dallas, TX (2001 - 2007) Lead control system design engineer for electrical co-generation power plant expansion project. The expansion included (6) General Electric GTG generators and (3) HRSG and STG units. The project staff that I managed on the project was from (3) departments and included (9) people. The plant DCS hardware system was the Siemens Moore APACS system. The PLC's were Rockwell Control Logix 5000 and SLC-505. The DCS Systems included: - (2) Quad-screen operator HMI work stations. - (2) Dual-screen engineering work stations. - (6) Single-screen operator HMI work stations. - (1) Set redundant tag servers. - (1) Historian work station. - (1) On-demand SQL reporting system. - (3,600) Hardwired I/O points. - (26) PLC based skids. - (3) CEMS systems. Primary project responsibilities: - Overall technical design content of the project. - DCS programming lead (logic and graphics). - Plant wide control system network designer. - SQL report programmer. - AutoCAD designer. - Startup and commissioning. - Factory Acceptance Test programmer and lead engineer. Lead control system and wide area network engineer for electrical co-generation power plant/refinery combination upgrade project. The upgrade included the addition of two high voltage switchyard power feeders, replacement of the dispatching power meters, remote terminal unit, dispatching wide area network telecommunication system, voice over data IT system, the addition of an OSI PI system with Process Book SQL reporting and upgrades to the plant wide DCS system. The DCS system was Westinghouse WDPF and the PLC's were Control Logix 5000 & SLC-505. The project staff that I managed on the project was from (23) companies, (37) departments and included (147) people. The plant wide systems included: - (3) Westinghouse gas turbine generators (GTG). - (3) HRSG units used for refinery steam production. - (15) PLC based skids. - (1) General Electric D20 RTU utilizing DNP 3.0 TCP/IP. - (16) ION power meters. - Voice & data over IP telecommunication system with a wide area network T1 service. - (6) Legacy local analog phone lines. - OSI PI Process Book SQL reporting system. - Grid dispatching interface and custody transfer reporting system. - (10,000) Hardwired I/O points. Primary project responsibilities: - Overall technical design content of the project. - Project coordination and execution with network operation center, dispatching and operations groups. - Plant wide area network design. - Power meter programming and configuration. - OSI Process Book programmer. - AutoCAD designer. - Startup and commissioning. - Procurement for telecommunication, construction services, major equipment. Lead control system, electrical engineer & programmer for electrical power plant water system upgrade project. The project included the raw water processing, ultra-filter and demineralizer water conditioning and the boiler feeder water system. The control system hardware platform was redundant Control Logix 5000 PLC's with Wonderware HMI stations. The control systems for each unit included: - (4) Dual-screen operator HMI work stations. - (2) Dual-screen engineering HMI work stations. - (1) Set redundant tag servers. - (1) Set redundant Control Logix 5000 PLC's. - (2,400) Hardwired I/O points. - (32) Device Net controlled MCC buckets. Primary project responsibilities: - Overall technical design content of the project. - DCS & PLC programming lead (logic and graphics). - Control system network designer. - AutoCAD designer. - Startup and commissioning. - Factory Acceptance Test programmer and lead engineer. Lead control system engineer & programmer for electrical power plant steam turbine generator (STG) controls system upgrade project. The control system hardware platform was redundant PLC-5's with redundant Control Logix communication bridges and Wonderware HMI stations. The control systems for each unit included: - (2) Dual-screen Operator HMI work stations, - (1) Dual-screen historian work station, - (1) Redundant Control Logix network bridges. - (3) Redundant PLC-5 controllers. - (1) Redundant PLC-5 burner management system. - (1,800) Hardwired I/O points. - (1) Shared gas yard. - (1) Shared single-screen engineering HMI work station. Primary project responsibilities: - Overall technical design content of the project. - PLC and HMI programmer. - Control system network designer. - AutoCAD designer. - Startup and commissioning. - Factory Acceptance Test programmer and lead engineer. Lead control system engineer & programmer for electrical power plant Steam Turbine Generator (STG) controls system upgrade project. The DCS hardware platform was the Siemens Moore APACS system. The DCS Systems include: - (4) Quad-screen HMI work stations. - (1) Engineering HMI work stations. - (1) Redundant set of tag servers. - (1) Dual-screen historian work station. - (1) Custody transfer SQL reporting systems. - (4) Gas suppliers. - (1,300) Hardwired I/O points. Primary project responsibilities: - Overall technical design content of the project. - DCS programming lead (logic and graphics). - Control system network designer. - AutoCAD designer. - Startup and commissioning. - Factory Acceptance Test programmer and lead engineer. Lead control system, electrical engineer for electrical power plant water system upgrade project. The project included the raw water processing, ultra-filter and demineralizer water conditioning and the boiler feeder water system. The control system hardware platform was redundant Control Logix 5000 PLC's with Wonderware HMI stations. The control systems included: - (4) Dual-screen operator HMI work stations. - (2) Dual-screen engineering HMI work stations. - (1) Set redundant tag servers. - (1) Set redundant Control Logix 5000 PLC's. - (2,400) Hardwired I/O points. - (32) MCC buckets controlled via Device Net. Primary project responsibilities: - Overall technical design content of the project. - PLC & HMI programming lead. - Control system network designer. - AutoCAD designer. - Startup and commissioning. - Factory Acceptance Test programmer and lead engineer. Control System Engineer responsible for the installation and commissioning of (23) power plant Continuos Emission & Monitoring Systems (CEMS). Each CEM control system included: - (1) NOX analyzer. - (1) CO2 Analyzer. - (1) Opacity analyzer. Primary project responsibilities: - AutoCAD designer. - Startup and commissioning. Senior Control System Engineer, Camp, Dresser & McKee, Dallas, TX (2003 - 2004) Lead control system & electrical engineer for Central Texas Lake Level Management wide area network (WAN) and control system upgrade project. The control system hardware platform was redundant Schneider Quantum PLC's with Intellution HMI stations. The wide area control system included: - (9) Remote pump stations. - (8) Remote monitoring sites. - (16) Single-screen operator HMI work stations - (2) SCADA monitoring and control centers. - (7) Remote engineering HMI work stations. - (2) Remote historian work station. - (9) Spread spectrum radio master sites. - (1,500) Hardwired I/O points. Primary project responsibilities: - Overall technical design content of the project. - Project budget proposal. - Proposal presenter to Corporate Board of Directors - Bid proposal assessment. - PLC & HMI programming lead. - Wide area network designer. - AutoCAD designer. - Startup and commissioning. - Factory Acceptance Test lead engineer. Senior Control System Engineer, Kimark Systems, Dallas, TX (2000 - 2001) Lead Electrical & Control System Engineer and Programmer responsible for upgrades to and maintenance of a PC/PLC based wide area network and data acquisition system for a municipal potable and waste water treatment system. System included: - (1) Master polling station. - (20) Remote slave stations. - (5) Remote single-screen operator HMI work stations. - (2) Single-screen engineering HMI work stations. - (21) Schneider Momentum PLC's. - (1) Leased public phone line. - (21) Spread spectrum radios. - Telephone and application phone interface (TAPI) system. Lead Control System Engineer, Aerotech/BMHA, Dallas, (Contractor), TX (1997 - 2000) Control system engineer & programmer for SCADA data collection and reporting system for oil refinery mid-stream facility. The control system hardware platform was redundant PLC-5's with Wonderware HMI stations. The control system included: - (2) Dual-screen operator HMI work stations. - (1) Single-screen engineering HMI work station. - (2) Sets of redundant PLC-5 controllers. - (12) Flow controllers. - Redundant multiple source SQL data archiving system. - SPC analysis and reporting system. Lead Control System Engineer for pharmaceutical manufacturing upgrade project. The control system hardware platform was SLC-504 PLC's with Wonderware HMI stations. The control system included: - FDA Level 3 validation. - (8) Single-screen operator HMI work stations. - (2) Single-screen engineering HMI work stations. - (14) SLC-504 PLC's. - Multiple source SQL data archiving. - SPC process analysis and reporting of critical product process data. - Recipe management. - (1,100) hardwired I/O points. Primary project responsibilities: - Overall technical design content of the project. - PLC & HMI programming lead. - Startup and commissioning. - Factory Acceptance Test programmer and lead. nd Lead Control System Engineer, Plasmaquest (Contractor), Dallas (2 Job), TX (1997 - 1999) Electrical & control system engineer responsible for the design for a product line of semiconductor reactors. Responsibilities included design of control systems and the maintenance of the bill of material (BOM) database, management of drafting staff. The typical PC based control system had 150 hardwired I/O points. Key Achievement: Modular electrical design reduced per reactor engineering effort from six (6) weeks to eight (8) hours. Lead Control System Engineer, Permclip Products, Buffalo, NY (1996 - 1997) Facility electrical & control system engineer responsible for upgrades and maintenance of controls system for industrial web conversion production facility. The primary control system upgrade project hardware platform was Reliance Automax PLC's and Rockwell RSView HMI's. The control system included: - (3) Single-screen operator HMI work station. - (1) Single-screen engineering HMI work station. - (26) Variable frequency drives. - (6) Field weakening DC drives. - (2) Dual turn roll unwind station with accumulator for on the fly change out capabilities. - Recipe management. - 20:1 tension range. - (3,500) hardwired I/O points. Primary project responsibilities: - Overall technical design content of the project. - Project budget proposal. - PLC & HMI programming. - AutoCAD designer. - Startup and commissioning. Project Manager, CIR Electric, Buffalo, NY (1993 - 1996) Electrical engineer and project manager for a variety of industrial multi-million dollar construction projects. Primary project responsibilities: - Overall project execution and schedule. - Construction management. - Project budget and cost controls. - Procurement of heavy construction equipment and contracts. Control System Engineer, Koike Aronson, Arcade, NY (1990 - 1993) Control System and electrical engineer for the design of a product line of steel cutting and welding equipment. Responsibilities included design of control systems and the maintenance of the bill of material (BOM) database and manufacturing resource planning system (MRP), management of drafting staff and AutoCAD file system. The typical control system included: - (1) CNC controller. - (2) SLC-501 PLC controllers. - (1) Three axis servo drives with bridge configured synchronization circuit. - Dual rotating plasma head with capacitance height control. - Multiple acetylene gas cutting stations with water spray nozzles. Key Achievement: Modular electrical design reduced engineering for each effort system for from four (4) weeks to two (2) hours

Skilled Trades (9)

Software Competencies (5)

Professional Competencies (18)

Applications (9)

Work Experience(3)

Pinnacle
DCS & Electrical Project Manager · 2011 – Present
Active

DCS & Electrical Project Manager, Luminant Energy/Pinnacle, (Contractor), Dallas, TX (2011- ) Managed the continuos upgrade and maintenance of six (6) coal fired power plants in Texas. Concurrently managed up to (37) capital projects with combined budgets of $40,000,000.00. Systems responsible for: - Power Plant Distributed Control Systems and Burner Management Systems. The DCS & BMS system supported were the Honeywell Experion, Emerson Ovation and Foxboro I/A. - Power Plant Turbine Controls systems. The turbine control system supported was the Case M&I MicroNet Plus TMR system. - Plant wide PLC equipment. The PLC systems supported were Rockwell Control Logix 5000. - Plant wide control system IT network and Standard Security System Architecture (SSA) system per NERC CIP requirements. - Instrumentation equipment for the DCS systems including Hart, Foundation Fieldbus and traditional 4-20 ma instruments. - Boiler instrumentation, piping and platform systems. - Boiler leak detection and monitoring systems. - Medium voltage motor control centers and transformers. - Medium voltage power duct banks and cabling. - OSI PI coordination with the network operation center. - Combustionable dust abatement system. - Remote Terminal Units (RTU) The RTU was Telvent. - Plant wide impressed current cathodic protection system. Primary project responsibilities: - Overall technical design content of projects. - Overall project cost, planning and execution. - Power plant outage planning, execution and construction management. - Project coordination with plant operations for non-outage work. - Multi-year power plant project financial cost estimating and project cut line management. - Procurement for engineering services, major systems and equipment. - Factory Acceptance Test Participant. - Procurement of DCS technical support contracts. - Maximo system procurement, worker order and estimation manager. - Procurement of construction services. - Heavy equipment rental. - Contract negotiations. - Procurement of under-water diving services. Lead Control System Engineer, Prime Controls/Aerotech (Contractor) Dallas & Houston TX

Schneider Quantum PLC
Lead control system engineer · 2009 – 2011

2009 - 2011) Lead control system engineer for mid-stream refinery gas column expansion project. The project control system hardware platform was Schneider Quantum PLC's and Rockwell Panelview HMI's. The PCS and SIS system that were integrated with was the Honeywell TDC-3000. The control Systems included: - (4) Gas columns. - (4) PLC based skids. - (4) Single Screen HMI's. - (1,000) Hardwired I/O points. - (48) Hardwired medium motor control buckets (MCC). Primary project responsibilities: - PLC and HMI programmer. - Lead field engineer responsible for SIS and DCS integration design and construction. - Factory Acceptance Test programmer and lead. - Startup and commissioning

Engineering HMI work station
Control System Project Manager · 2007 – 2009

Control System Project Manager, Chicago Bridge & Iron, Houston, TX (2007 - 2009) Lead Instrument & control system engineer for new construction natural gas liquids (NGL) production facility project in Angola, Africa. The project staff that I managed on the project was from (3) departments and included (15) people. The plant control system included a DCS, SIS and Fire & Gas. The PCS system hardware platform was the Yokogawa Centum CS 3000 and the Yokogawa ProSafe safety instrumented system (SIS). The PLC's were Rockwell Control Logix 5000. The DCS Systems included: - (5) Dual-screen operator HMI work stations. - (2) Engineering HMI work station. - (2) Plant asset management work station. - (1) OSI PI server workstation. - (10) PLC based skids. - (275) Foundation Fieldbus - (2,400) Hardwired I/O points. - (133) Device Net controlled medium and low voltage motor control buckets (MCC). Primary project responsibilities: - Overall technical design content of projects. - INtools database. - Overall project planning and execution. - Managed and trained engineers and engineering support staff. - HAZOP participant. - Factory Acceptance Test Participant. - Startup and commissioning. Senior instrumentation & control system engineer for new construction LNG port storage and distribution facility project. The plant control system included a DCS, SIS, Fire & Gas and PAGA. The PCS system hardware platform was the Yokogawa Centum CS 3000 and the SIS system hardware platform was the Yokogawa ProSafe safety instrumented system (SIS). The PLC's were Rockwell Control Logix 5000. The DCS Systems included: - (2) Ship berths. - (5) Storage tanks. - (8) Dual-screen operator HMI work stations. - (2) Single-screen engineering HMI work stations. - (2) Historian work stations. - (1) Plant asset management work station. - (11) PLC based skids. - (2) CEMS systems. - (2,100) hardwired I/O points. - (48) Modbus RS-485 controlled medium and low voltage MCC buckets. - (1) Custody transfer metering and reporting system. Primary project responsibilities

Education / Training / Certificates(1)

State University of New York

State University of New York at Buffalo, Bachelors of Science in Electrical and Computer Engineering. - ISA 84, Safety Instrumented Systems trained (two courses). - ISA member for ten years. - OSHA 10 construction certified

Frequently Asked Questions

What does Gregory do?
Gregory is a DCS & Electrical Project Manager on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
Where is Gregory located?
Gregory is based in Spring, Texas.
What does Gregory specialize in?
Gregory works with Allen Bradley / Rockwell, Emerson, Honeywell, Siemens and Wonderware as a DCS & Electrical Project Manager on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work. Gregory's skilled trades: Control System Design, Maintenance, Welding, CNC and Electrical Power.
Is Gregory available for work?
Availability unknown. Gregory has not marked it recently.
How do I connect with or hire Gregory?
Create a free profile on Automate America and send a connection or contract request from this profile. Gregory can then respond and coordinate the work directly through the platform.