Boniface — Maintainability Coordinator

2012 -2017 Reliability and Maintainability Coordinator - Conducted Failure Mode and Effects Analysis (FMEA) reviews on automation and assembly tools before build and installation. - Compiled and analyzed critical spare parts lists developed from the FMEAs. - Developed and compiled maintenance procedures structured to address potential failures predicted by the FMEAs.(Knowledge in MAXIMO maintenance scheduling system.) FORD MOTOR COMPANY, Dearborn, MI

2004 - 2012 Manufacturing Tooling Engineer - Glass Automation - Developed layouts for the physical location of automation for high volume vehicular glass installation. - Reviewed and analyzed processes, control and mechanical drawings of robotic glass decking equipment. - Supervised the installation and operation of conveyors, robots, urethane bonding systems that comprised the glass decking cells at Kansas City, Louisville Kentucky, Dearborn Michigan, Hermosillo and Cuautitlan Mexico, and Avon Lake Ohio. - Worked with Integrated Laser Vision systems like INOS and Perceptron for dimensional measurement and quality control of glass and vehicle. - Handled project management of glass decking automation system at Ford Assembly Plant, Hermosillo, Mexico ($6M budget). Met delivery timing and cost targets. Coordinated with equipment suppliers to meet cycle times and tooling prove-out objectives. - Supervised vehicle assembly process for up to 75 jobs per hour (JPH). FORD MOTOR COMPANY, Dearborn, MI

2002 - 2004 Manufacturing Tooling Engineer - Tire and Wheel - Performed Scope of Work development and integration of tire mount-and-inflate assembly. - Supervised installation of equipment, prove-out of individual assemblies of the tireline: Tire and Wheel Pick, Soaper, Mounter, Stemmer, Inflator and Balancer. - Developed and supervised high volume assembly process of tires to wheels,up to 240 JPH. - Handled project management of installations relative to costs, timing and delivery. Coordinated with equipment suppliers to meet cycle times and tooling prove-out targets. FORD MOTOR COMPANY, Dearborn, MI

1996 - 2002 Process Engineer -Vehicle Launch Duties included the following: - Assembly Process instructions development and implementation for Trim, Chassis and Powertrain components. - Testing and prove-out of prototype parts during product builds. - Optimization of assembly cycle-time