Jonathan — Senior Controls Engineer

Developed control system floor plans, panel layouts, and equipment arrangement drawings using AutoCAD Created control architecture layouts, network topology diagrams, and system integration drawings Produced panel layout drawings, device placement documentation, and field installation markups Developed HVAC, controls, and automation system layouts for industrial and mission-critical facilities

Developed AVEVA System Platform / Wonderware Galaxy architectures including GR, Historian, Application Object, and I/O server node configurations Configured distributed SCADA architecture, platform deployment, and node communication integration Built object templates, instances, graphics, symbols, and reusable HMI standards Configured I/O driver communications, device integration, and OPC connectivity Formulated QuickScript.NET scripting, tag integration, alarms, and control visualization logic

Wired control panel backplanes, X80 I/O expansion modules, and remote I/O drops for power and communication Configured Modicon M580 ePAC X80 local/remote I/O architecture, Ethernet RIO drops, and rack configuration in Unity Pro Performed I/O mapping, variable/tag configuration and device addressing Commissioned and validated Modicon M580 ePAC controller functionality through bench testing, SFAT execution, and I/O verification Programmed PLC-to-PLC communication logic, heartbeat monitoring, and watchdog fault detection over BMENOC Ethernet communication modules. Developed HVAC cooling control sequences using PID loop control, lead/lag operation, equipment staging, interlocks, alarms, failover, and automatic equipment switchover logic

Integrated ABB VFDs into SCADA and PLC control systems using Modbus RTU, Modbus TCP/IP, and BACnet communications Configured drive communication parameters, network addressing, and serial/Ethernet communication architectures Commissioned VFD control integration including start/stop control, speed reference, status monitoring, and fault diagnostics Configured drive I/O, control modes, scaling, alarms, and operational parameters for HVAC and industrial process applications Performed communication troubleshooting, parameter validation, and field commissioning for ABB drive systems Integrated ABB VFDs with PLC, BMS, and SCADA platforms for centralized monitoring and control

Configured Allen‑Bradley CompactLogix 5069, Guard Logix controller architecture, local I/O expansion modules, and EtherNet/IP communications in Studio 5000 Logix Designer Configured PLC-to-PLC communications, heartbeat monitoring, and inter-controller data transfer logic Performed I/O mapping, tag integration, and structured controller data configuration Implemented PlantPAx AOIs, equipment interlocks, alarming, and reusable control objects Developed lead/lag sequencing, equipment staging, and automatic failover logic Configured PID loop control for chiller plant and HVAC cooling system operation

Developed and configured FactoryTalk View HMI/SCADA applications for industrial automation and process control systems Designed operator interface graphics, alarm displays, navigation structures, and process visualization screens Configured HMI tag mapping, controller communications, and alarm/event integration Implemented animation logic, equipment status indication, and real-time process monitoring graphics Integrated FactoryTalk View applications with Allen-Bradley PLC platforms over EtherNet/IP Performed HMI commissioning, point verification, and runtime validation testing

Configured and commissioned Rockwell Automation PowerFlex 525 drives for industrial automation and motion control applications Integrated PowerFlex 525 VFDs with Allen-Bradley PLC systems over EtherNet/IP for motor control, status monitoring, and fault diagnostics Configured drive parameters, acceleration/deceleration profiles, speed references, and control modes Developed drive control logic, interlocks, permissives, and fail-safe operational sequences Supported automation systems controlling 6-axis FANUC robotic arms and coordinated motion processes Integrated robotic cell communication, equipment sequencing, and automated process control with PLC/VFD architectures Performed commissioning, troubleshooting, and operational validation for robotic and motion control systems

Developed and configured Ignition 8.3 SCADA applications including Gateway architecture, distributed tag providers, and client deployment Configured PLC communications, OPC UA integration, device connections, and real-time tag architecture Developed Perspective and Vision applications including process graphics, alarming, navigation, and equipment visualization Implemented UDTs, parameterized templates, derived tags, and scalable object-oriented SCADA architectures Configured alarm pipelines, historian integration, user roles, and security architecture Developed scripting functionality using Python/Jython for automation, tag interaction, and HMI logic Integrated Ignition platforms with Allen-Bradley, Schneider Electric, Modbus TCP/IP, BACnet, and OPC UA communication networks Performed commissioning, point validation, and live operational troubleshooting for SCADA deployments

Configured and commissioned TOP Server OPC server architectures for industrial communication and SCADA integration Configured device drivers, channels, devices, and tag addressing for Modbus TCP/IP, Modbus RTU, BACnet, and Ethernet/IP communications Integrated TOP Server with PLCs, VFDs, power meters, HVAC equipment, and distributed field devices Configured OPC DA/UA communications for integration with SCADA, HMI, Historian, and BMS platforms Performed tag mapping, data scaling, polling optimization, and communication diagnostics Troubleshot communication quality, timeout recovery, data integrity, and field network performance issues Commissioned serial and Ethernet-based industrial communication networks for real-time monitoring and control systems

Configured Allen-Bradley ControlLogix 5580 1756-L81E controller hardware, IP addressing, and initial project deployment using BOOTP/DHCP utilities in Studio 5000 Logix Designer Developed state-based data transfer, sequencing, and controller communication logic Implemented motor movement, directional control, and equipment state logic for automated system operation Performed I/O mapping, tag verification, and controller point validation Commissioned controller communications, field I/O, and operational verification testing

Configured and commissioned Schneider Modicon Momentum distributed I/O modules Performed field wiring, I/O validation, and communication testing for Modicon Momentum I/O systems Configured Momentum remote I/O addressing, point mapping, and field device integration Executed bench testing, I/O checkout, and operational verification for Momentum I/O hardware

Configured Allen-Bradley MicroLogix 800 discrete and analog I/O mapping, tag verification, and field device integration Developed Boolean alarm logic, pump control sequences, failover operation, and equipment interlocks Configured controller communications and field I/O network integration Implemented automatic pump staging, lead/lag operation, and alarm handling logic Performed controller commissioning, I/O checkout, and operational verification testing

Designed SCADA, PLC, BMS, and EPMS control system architectures and network topologies Developed workflow diagrams, control narratives, and graphical system representations Created HMI layouts, I/O architectures, and communication network designs Designed process control sequences, lead/lag operation, and equipment staging logic Produced technical integration and controls documentation

Applied controls engineering principles to industrial and mission-critical automation systems Supported control system implementation, integration, and operational reliability initiatives Analyzed system functionality, communication networks, and automation performance requirements Executed commissioning, startup, testing, and controls verification activities Collaborated with electrical, mechanical, and operations teams during project execution

Supported installation, startup, and commissioning of industrial automation and control systems Performed field integration, I/O checkout, loop testing, and operational verification Commissioned PLC, SCADA, BMS, EPMS, and communication network architectures Validated field device operation, controller communications, and system functionality Supported troubleshooting, system turnover, and post-commissioning activities

Supported cross-functional teams during controls integration, commissioning, and startup activities Coordinated with engineering, operations, and field personnel to support project execution Assisted with troubleshooting efforts, technical guidance, and operational decision-making Maintained proactive communication across project teams, vendors, and stakeholders Supported project deliverables, commissioning schedules, and system turnover activities

Supported manufacturing automation systems through PLC, SCADA, and controls integration activities Assisted with equipment commissioning, process control validation, and operational startup Integrated industrial communication networks, field devices, and automated production equipment Supported troubleshooting and optimization of automated manufacturing processes and control systems Coordinated controls activities with operations, maintenance, and production teams

Developed PLC control logic, equipment sequencing, and automation workflows Programmed interlocks, alarms, PID loops, lead/lag operation, and failover sequences Configured controller communications, remote I/O architectures, and device integration Implemented PLC-to-PLC data exchange, heartbeat monitoring, and communication logic Performed I/O mapping, commissioning, testing, and operational validation

Analyzed and resolved control system, communication, and automation integration issues Troubleshot PLC, SCADA, BMS, EPMS, and field device operational problems Identified root causes through system diagnostics, testing, and operational analysis Supported recovery of communication failures, I/O faults, and control sequence issues Applied corrective actions to improve system reliability, stability, and performance

Diagnosed and resolved automation, communication, and control system issues in live operational environments Applied systematic troubleshooting methods to identify root causes and implement corrective actions Resolved PLC, SCADA, network, and field device integration challenges during commissioning and startup Improved system reliability through operational analysis, testing, and communication diagnostics Supported rapid issue resolution to minimize operational downtime and commissioning delays

Applied process control strategies for industrial and mission-critical system operation Configured PID loop control, equipment sequencing, and automated control workflows Supported process stability through interlocks, alarms, failover, and operational logic Integrated process instrumentation, field devices, and control system communications Performed process validation, operational testing, and control system troubleshooting

Configured and commissioned SCADA architectures, distributed node environments, and industrial communication networks Developed HMI graphics, alarm management, process visualization, and real-time monitoring applications Integrated PLCs, field devices, OPC platforms, and communication protocols into centralized SCADA systems Performed SCADA deployment, point validation, troubleshooting, and operational support Implemented scalable object-oriented SCADA standards, templates, and visualization architectures

Developed and interpreted control wiring diagrams, panel layouts, and field connection documentation Supported wiring verification, I/O termination, and control panel integration activities Created electrical and controls documentation for field installation and commissioning support Reviewed wiring schematics and device interconnections for system validation and troubleshooting Coordinated wiring documentation updates, redlines, and as-built revisions

Executed commissioning activities for PLC, SCADA, BMS, and industrial automation systems Performed I/O checkout, loop testing, point validation, and operational verification Validated controller communications, field devices, and integrated control sequences Supported startup, troubleshooting, and system turnover in live operational environments Coordinated commissioning activities with engineering, operations, and field teams

Developed and configured HMI applications for industrial automation and process monitoring Designed operator graphics, navigation layouts, alarm displays, and equipment visualization screens Configured tag integration, real-time status indication, and process monitoring interfaces Supported HMI commissioning, point verification, and operational testing Integrated HMI platforms with PLC, SCADA, and industrial communication networks

Integrated PLC, SCADA, BMS, and EPMS platforms across industrial and mission-critical environments Configured controller communications, remote I/O architectures, and industrial network connectivity Integrated field devices, VFDs, instrumentation, and automation equipment into centralized control systems Supported system interoperability through OPC, Modbus, BACnet, and EtherNet/IP communication integration Performed end-to-end integration testing, commissioning, and operational validation

Supported material handling automation systems through PLC, SCADA, and controls integration Assisted with conveyor control, equipment sequencing, and automated process operation Integrated sensors, motors, VFDs, and field devices into material handling control architectures Supported commissioning, troubleshooting, and operational validation of automated handling systems Coordinated controls support with production, maintenance, and operations teams

Investigated and resolved automation, controls, and industrial network issues across operational systems Identified root causes of communication faults, I/O failures, and process control abnormalities Utilized diagnostics, testing, and live system analysis to restore operational functionality Supported corrective actions during commissioning, startup, and production support activities Improved system stability through field troubleshooting and control system validation

• Lead SCADA system architecture utilizing multiple platforms for mission-critical facilities, enabling real-time monitoring, alarming, and control of power and building systems. • Develop and maintain PLC control strategies for generators, electrical transfer schemes, and critical infrastructure automation. • Execute on-site commissioning, system startup, validation, and troubleshooting of PLC, SCADA, instrumentation, and industrial networks. • Lead SFAT, HFAT, and SAT activities to ensure systems meet functional, operational, and reliability requirements. • Collaborate with electrical engineers, construction teams, and client stakeholders to resolve technical issues and support successful operational handover.

Reviewed control architectures, protection logic, and operating sequences for compliance with project requirements. • Programmed PLCs and developed HMIs from sequences of operation and legacy code. • Supported HFAT/SFAT testing and resolved control system defects. • Led onsite commissioning and customer acceptance testing with minimal downtime.

• Led testing, commissioning, and troubleshooting of PLC and SCADA systems for construction and infrastructure projects. • Developed and integrated PLC logic to meet project-specific automation requirements. • Configured SCADA visualization for real-time monitoring and control of building and power systems. • Performed instrumentation, network, and system-level troubleshooting during commissioning and acceptance testing.

• Supported industrial and infrastructure automation solutions using EcoStruxure platforms. • Developed PLC, HMI, and SCADA architectures aligned with reliability and energy monitoring requirements. • Conducted FATs, system validation, and customer acceptance testing. • Contributed to standardized control templates to improve scalability and deployment speed.

Designed, implemented, and maintained PLC and HMI systems across manufacturing and materialhandling environments. • Integrated field devices, industrial networks, and control panels. • Supported system testing, commissioning, troubleshooting, and continuous operational improvements

Provided support for controls and automation across manufacturing systems. • Maintained and optimized PLC programs, HMIs, and industrial networks. • Contributed to system upgrades and reliability enhancement initiatives.