Paul — Senior Controls Engineer
Paul
Industries Served
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Programming Skills 10
Achievements
2
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Profile
About Me
Controls Engineer seeking challenging opportunities in advanced automation systems where technical expertise, innovative thinking, and hands-on field experience drive operational excellence and customer success.
Core Skills:
• PLC Programming (Studio 5000, RSLogix 5000)
• Fanuc & ABB Robot Programming/Integration
• IPG Laser Welding System Integration
• Electrical Design (AutoCAD Electrical)
• HMI Development (FactoryTalk View)
• Robotic Automation & System Integration
• Troubleshooting & Root Cause Analysis
• Technical Documentation & Schematics
• Field Commissioning & Startup
• Project Leadership & Customer Support
• Domestic & International Travel Flexibility
Skilled Trades 12
Professional Competencies 17
Applications 6
My Business
Work Preferences
Work Experience4
Lead the design, programming, and integration of complex automation systems for automotive manufacturing, specializing in high-throughput robotic and laser welding applications. Develop PLC programs using Allen-Bradley platforms (RSLogix 5000, Studio 5000) for seamless communication with robots, lasers, and peripheral devices. Design and implement HMI interfaces in FactoryTalk View to optimize operator usability and system diagnostics. Manage on-site commissioning and troubleshooting of automated systems, both domestically and internationally, ensuring rapid production ramp-up. Key Project: Served as Lead Controls Engineer for a high-throughput production cell for the Hummer EV, integrating over 30 Fanuc robots and 14 IPG laser welding systems to execute precise welding sequences and meet stringent automotive quality requirements.
Developed custom PLC logic and controls software from concept through field deployment. Integrated Fanuc robots with Allen-Bradley PLCs, implementing CIP Safety protocols. Designed electrical schematics in AutoCAD Electrical for complex custom machinery. Developed user-friendly HMI screens in FactoryTalk View to enhance operator efficiency. Provided on-site commissioning and troubleshooting support to ensure smooth system startups.
Led field startups and commissioning of complex robotic machinery for clients including Pratt & Whitney, Boeing, and Idaho National Laboratories. Managed PLC and robot programming for diverse applications, integrating electrical, mechanical, and software systems. Certified Fanuc and ABB robot programmer delivering tailored automation solutions. Diagnosed and resolved complex system failures on-site, reducing downtime and improving customer satisfaction. Updated electrical schematics and mechanical prints to reflect design changes and field modifications.
Diagnosed and repaired automotive systems including electrical, fuel, ignition, and emissions. Prepared repair cost estimates and secured customer approvals. Utilized advanced testing equipment including oscilloscopes and scan tools to troubleshoot complex issues.