Daniel — Controls Engineer II

(Contract) Holland, MI Debugging, participating in machine studies, recovering and correcting failure modes, modifying andadding ladder logic programs, HMI programming, reteaching/programming FANUC robots, correcting andmodifying electrical/pneumatic prints.Worked with vacuum generators, VFDs, pneumatic cylinders and valve banks, multiple models of FanucRobots, Servos, electric actuators(IAI), vision systems(keyence and Fanuc), and conveyors.

Holland, MI • Troubleshoot automated Transfers, ABB and Comau robotic material handlers, Cognex vision systems,and Bosch servo drives.• Provide production support by performing setup, troubleshooting and operations of automated presscells within a production facility, as well as implementing best practices.• Troubleshoot automated press cells to effect permanent change in order to eliminate cell down time• Document and record all improvements and changes within the process in an ERP system• Follow all safety procedures and protocols while servicing or maintaining equipment• Prioritize tasks within the facility relating to press controls troubleshooting, set-up.• Demonstrate proficiency in troubleshooting using prints, multi meters, amp meters, etc• Perform, train and critique equipment preventative maintenance• Plex utilization (downtime codes, note entry, documentation, locating part listings/prints, etc.)• Troubleshoot electrical components and circuits (Connecting circuit breakers, transformers, or othercomponents in a junction box or panel)• Make proper connections of the following communication protocols: fiber optics, Ethernet, DeviceNet• Modify and perform basic programming of robots in all robotic applications such as ABB and Fanuc• Properly troubleshoot and adjust pneumatic systems• Troubleshoot and adjust PLC controls.• Basic understanding of hydraulic systems (process, functions, etc.)• Setup and troubleshoot Poke Yoke systems.

Muskegon, MI Primary worker responsible for the maintenance, troubleshooting, repair, and, modification of all shopequipment and general maintenance needs including:• FANUC robotic MIG welding and material handling operations• resistance and projection welding operations• mechanical forming operations• drilling/tapping and crimping operations• part washing operations• part de-burring operations• Bosch and standard conveyor systems• TOX press cylinders• hand operated MIG/TIG welders and plasma cutters • Visimatic nut/stud feeders• Ether Inspect and DataLogic vision systems• Desoutter controllers/nut drivers• pumps and pump systems• occasional plumbing and pipe fitting• soldering• fabrication• loading dock plates• electrical troubleshooting and wiring from 24vDC control wiring up to 480vAC,• troubleshooting, adjusting, and replacing sensors.Duties:• Creating FANUC weld programs and weld processes from scratch for new jobs and modifying PLC toautomate them.• Changing over weld fixtures and programs.• Applying dimensional adjustments as needed though the use of shimming or tooling modification.• Troubleshoot and modify Allen Bradley PLC programs using RSLogix 500 and Studio 5000.• Perform weld cut and etch testing to GM standards. Prototyping new weld projects.• Use of manual machining equipment such as mills, lathes, and grinders when needed.• Assist in ordering supplies and components, maintaining inventory, and adding parts to Maintimizerinventory management program.• Administer monthly layered quality audits.• Perform scheduled and unscheduled maintenance.• Create and implement continuous improvement projects to error proof, increase safety, reduce cycletime, and correct reoccurring issues.• Maintain records of completed maintenance.• Visually inspects and test machinery and equipment.• Utilize critical thinking, schematics, controls software, and blueprints to troubleshoot, diagnose, andfix issues.• Repair and maintain the building and facilities.• Install and repair automated machinery and equipment such as robots or programmable controllers.• Set up and operate machine tools such as lathe, grinder, drill, and milling machine to repair or fabricatemachine parts.• Operate plasma cutter, MIG, and TIG welders as well as train new users.• Wired and programmed the controls of multiple small machines currently being used for production.• Currently leading a project to build a Robotic TIG welding cell with on-hand equipment. Personallyresponsible for the design, setup, integration, and programming.• Passed FANUC's: Basic Programming and ArcTool course - 100%• Passed FANUC's: Robot and PLC (AB) System Integration course - 91%

Grand Haven, MI • FANUC programming• MEDAR programming• Seldom Motoman programming• steel and aluminum welding• maintained part specifications and weld quality• completed preventative maintenance work orders Troubleshot and repaired:• 6-axis FANUC robots• MIG welders• reamers• laser cutters• Resistance/projection welders• plasma cutters• Trumpf 8030 laser cells• part fixtures.Other:• Worked closely with electricians, mechanics, and machinists.• Carried out engineers' assigned projects and trials.• Responsible for training Weld tech 1 operators.• Scored a 92% on the accredited training course and was offered the position immediately following.• Worked with aluminum weld and machining processes new to the company.• Designated as the 2nd shift responder to a 3D sweep prototype roll mill using FANUC Dynamic PathModifier (DPM) and dual plasma cutter EOAT as the mill's cutoff.• Performed weld cut and etch weld testing as well as standard weld destruct testing practices.• Designated to rebuild/repair laser head tip retainer cones.

Grand Haven, MI Operated, troubleshot, and repaired roll mill machinery including: Coil reels, flying die presses, galvanizedscrapers, roll tooling, inline rotary spot welders, auto scarfing units, unpowered sweep boxes, cutoffpresses, TIG welders, and coolant systems.• Trained in setting flying dies.• Trained on fork truck and scissor lift.• Worked with galvanized and martensite steel coils.

Grand Haven, MI Re-welding, machine loading, cell leader, trainer, weld/part quality inspector, efficient in the operationand basic troubleshooting of production machinery including: robotic welders, spot welders, weld fixtures,re-weld guns, presses, and part gages.• Became a cell leader, primary trainer, and troubleshooter within 4 months.• Praised for leadership and problem solving.

Norton Shores, MI General Plumbing, electrical, appliance, home fixture, and basic HVAC: troubleshooting, repair, andinstallation. Preventative maintenance grounds keeping: weeding, trash pick-up, dog droppings, snowremoval, and de-icing. Housekeeping, carpet cleaning and removal, floor care (including mopping,stripping, waxing, and installation). Basic woodworking/carpentry, re-pinning locks, basic pool care,painting and prep, mold removal, underground sprinkler maintenance and winterizing, any miscellaneousduties or projects, and customer hospitality.• Was hired in with virtually no prior knowledge or experience in the field but quickly learned and becameindependent.• 24/7 On-call duties on alternating weeks.• Was given "5 out of 5" in the 2012-2013 performance review.