Omar — Controls Engineer
Omar
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Industries Served
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Will Work
Work History on Automate America
Secure & Personal Files
Documents on file. Only Omar and Automate America admins can view or download them — except the background check, which is shared with a customer when they shortlist Omar.
- Resume✓ On file
Achievements
1
Skills
Programming Skills (7)
PLC Programming & Controls Siemens PLC – TIA Portal V15.1 / V19 Project development under standard Network creation and device configuration PLC hardware setup and I/O integration Partial development of process sequences and control logic
PLC Programming & Control Systems Schneider Electric PLC / Basic to Intermediate programming
AutoCAD: Basic–Intermediate (practical / field experience) AutoCAD: Intermediate – application-oriented AutoCAD (2D drafting – practical use)
Machine Vision Systems Cognex In-Sight Camera setup and basic vision job configuration Pattern recognition and inspection tools (basic)
Controller: IRC5 Software: RobotWare 5 | RobotWare 6 Level: Junior (Programmer)
Vision recognition Speech recognition
About Me
Control Engineer with 2+ years of experience in OEM automotive projects, specializing in PLC programming, Robot integration, commissioning, and production launch with Siemens, and Schneider systems.
Skilled Trades (3)
Functional validation of automation systems during installation and commissioning. Verification of I/O signals, sequences, safety interlocks and process conditions. Support of system readiness prior to SOP and production release.
Identification and implementation of process and control improvements in automated systems. Optimization of sequences, cycle times and system reliability. Support of root-cause analysis and corrective actions in production environments.
On-site support during production, startup and ramp-up of automated manufacturing lines. Troubleshooting of PLCs, robots and automation equipment to minimize downtime. Collaboration with maintenance and operations teams to restore production safely and efficiently.
Professional Competencies (9)
On-site technical support during installation, commissioning and production activities. Communication with customer personnel using English (B2) in technical environments. Support focused on troubleshooting, system validation and production continuity. Ability to follow instructions, clarify technical issues and escalate when required.
Support in industrial automation design, including control concepts and basic CAD documentation. Creation and modification of simple AutoCAD drawings and safety placards for manufacturing environments. Export of SolidWorks 3D models to DWG for documentation and integration with AutoCAD.
Application of industrial automation engineering principles in automotive manufacturing environments. Integration of PLCs, robots, vision systems and electrical components to support production processes.
On-site installation support, system bring-up and commissioning of automated equipment. Debugging of PLC, robot and field devices during startup and production ramp-up.
Hands-on experience supporting automotive manufacturing lines during installation, launch and production. Understanding of production flow, cycle time, safety requirements and OEM standards.
Development of PLC projects using Siemens TIA Portal V15.1 & V19 under standards. Network creation, device configuration, I/O integration and partial development of process sequences. Basic to intermediate programming support using Schneider Modicon (Unity Pro).
Troubleshooting of automation issues involving PLCs, robots and electrical components. Root-cause analysis and practical solutions to minimize downtime in production environments
Implementation of control logic to manage automated manufacturing processes. Support of sequence logic, interlocks and process validation during commissioning and production.
Programming, commissioning and production support for industrial robots (ABB). Robot integration with PLCs, safety systems and peripheral equipment in body shop and powertrain applications.
Applications (5)
Commissioning of robotic cells including process validation, and SOP
PLC-focused HMIs for cell status, alarms, manual recovery, and production monitoring with company standards
Integration of industrial robots with tooling, conveyors, vision systems, and safety devices within automated cells with PLC siemens/Schneider.
Implementation of robotic process checks, weld verification logic, and fault-proofing to ensure consistent quality.
Advanced troubleshooting of robot programs, motion faults, process errors, and communication issues to minimize production downtime.
My Business
Why Choose Me
<p>I bring hands-on experience supporting automation projects for automotive OEMs such as ACE and Ford, working mainly with SIEMENS and SCHNEIDER in applications including conveyors, robots and palletizing.</p> <p>I have participated in installation, commissioning and production ramp-up activities, integrating robots with PLCs, safety systems and peripheral equipment under OEM standards. I am a practical, plant-oriented engineer who adapts quickly to real production conditions, focuses on problem solving, and works effectively with multidisciplinary teams to deliver stable and reliable automation systems.</p>
Work Experience(2)
Semi Senior Controls Engineer – PLC & Robotics Led programming, commissioning, and optimization of PLC and robotic systems for automated production lines. Semi Senior in PLCs (Siemens) and robots (ABB, KUKA) with full PLC–robot integration. Designed and validated communication, interlocks, and safety systems (PLC Safety / ABB SafeMove). Supported SOP, production stability, and continuous improvement at plant level. Resolved complex control and robot issues through advanced debugging and root cause analysis.
Controls Engineer – Automation Programmed, commissioned, and supported industrial PLC (Siemens-Scheneider) in production environments. Integrated robots with PLC control systems, safety circuits, and plant communication networks. Performed PLCs startup, signal mapping, and interlock validation. Configured and validated safety systems (PROFIsafe) according to plant standards. Troubleshot motion, safety, and PLC-robot communication issues during SOP and production support.
Education / Training / Certificates(3)
Visual programming tool used to connect hardware devices, APIs, and online services, primarily for Internet of Things (IoT) applications, home automation, and industrial automation.
Facilities Worked At(5)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Omar do?
- Omar is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Omar located?
- Omar is based in Novi, Michigan.
- What does Omar specialize in?
- Omar works with Siemens, Allen Bradley / Rockwell, Schneider Electric, Cognex, ABB as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Omar available for work?
- Availability unknown. Omar has not marked it recently.
- How do I connect with or hire Omar?
- Create a free profile on Automate America and send a connection or contract request from this profile. Omar can then respond and coordinate the work directly through the platform.