Omar — Controls Engineer
Omar
Pay Rates
Industries Served
Languages
Service Radius & Travel
Work Preferences
Documents on File
Programming Skills 7
PLC Programming & Controls Siemens PLC – TIA Portal V15.1 / V19 Project development under standard Network creation and device configuration PLC hardware setup and I/O integration Partial development of process sequences and control logic
PLC Programming & Control Systems Schneider Electric PLC / Basic to Intermediate programming
AutoCAD: Basic–Intermediate (practical / field experience) AutoCAD: Intermediate – application-oriented AutoCAD (2D drafting – practical use)
Machine Vision Systems Cognex In-Sight Camera setup and basic vision job configuration Pattern recognition and inspection tools (basic)
Controller: IRC5 Software: RobotWare 5 | RobotWare 6 Level: Junior (Programmer)
Vision recognition Speech recognition
Achievements
3
Profile

Skills

Tenure
About Me
Control Engineer with 2+ years of experience in OEM automotive projects, specializing in PLC programming, Robot integration, commissioning, and production launch with Siemens, and Schneider systems.
Skilled Trades 3
Functional validation of automation systems during installation and commissioning. Verification of I/O signals, sequences, safety interlocks and process conditions. Support of system readiness prior to SOP and production release.
Identification and implementation of process and control improvements in automated systems. Optimization of sequences, cycle times and system reliability. Support of root-cause analysis and corrective actions in production environments.
On-site support during production, startup and ramp-up of automated manufacturing lines. Troubleshooting of PLCs, robots and automation equipment to minimize downtime. Collaboration with maintenance and operations teams to restore production safely and efficiently.
Professional Competencies 9
On-site technical support during installation, commissioning and production activities. Communication with customer personnel using English (B2) in technical environments. Support focused on troubleshooting, system validation and production continuity. Ability to follow instructions, clarify technical issues and escalate when required.
Support in industrial automation design, including control concepts and basic CAD documentation. Creation and modification of simple AutoCAD drawings and safety placards for manufacturing environments. Export of SolidWorks 3D models to DWG for documentation and integration with AutoCAD.
Application of industrial automation engineering principles in automotive manufacturing environments. Integration of PLCs, robots, vision systems and electrical components to support production processes.
On-site installation support, system bring-up and commissioning of automated equipment. Debugging of PLC, robot and field devices during startup and production ramp-up.
Hands-on experience supporting automotive manufacturing lines during installation, launch and production. Understanding of production flow, cycle time, safety requirements and OEM standards.
Development of PLC projects using Siemens TIA Portal V15.1 & V19 under standards. Network creation, device configuration, I/O integration and partial development of process sequences. Basic to intermediate programming support using Schneider Modicon (Unity Pro).
Troubleshooting of automation issues involving PLCs, robots and electrical components. Root-cause analysis and practical solutions to minimize downtime in production environments
Implementation of control logic to manage automated manufacturing processes. Support of sequence logic, interlocks and process validation during commissioning and production.
Programming, commissioning and production support for industrial robots (ABB). Robot integration with PLCs, safety systems and peripheral equipment in body shop and powertrain applications.
Applications 5
Commissioning of robotic cells including process validation, and SOP
PLC-focused HMIs for cell status, alarms, manual recovery, and production monitoring with company standards
Integration of industrial robots with tooling, conveyors, vision systems, and safety devices within automated cells with PLC siemens/Schneider.
Implementation of robotic process checks, weld verification logic, and fault-proofing to ensure consistent quality.
Advanced troubleshooting of robot programs, motion faults, process errors, and communication issues to minimize production downtime.
Tools, Machines & Equipment 12
My Business
Why Choose Me
I bring hands-on experience supporting automation projects for automotive OEMs such as ACE and Ford, working mainly with SIEMENS and SCHNEIDER in applications including conveyors, robots and palletizing.
I have participated in installation, commissioning and production ramp-up activities, integrating robots with PLCs, safety systems and peripheral equipment under OEM standards. I am a practical, plant-oriented engineer who adapts quickly to real production conditions, focuses on problem solving, and works effectively with multidisciplinary teams to deliver stable and reliable automation systems.
Work Experience2
Semi Senior Controls Engineer – PLC & Robotics Led programming, commissioning, and optimization of PLC and robotic systems for automated production lines. Semi Senior in PLCs (Siemens) and robots (ABB, KUKA) with full PLC–robot integration. Designed and validated communication, interlocks, and safety systems (PLC Safety / ABB SafeMove). Supported SOP, production stability, and continuous improvement at plant level. Resolved complex control and robot issues through advanced debugging and root cause analysis.
Controls Engineer – Automation Programmed, commissioned, and supported industrial PLC (Siemens-Scheneider) in production environments. Integrated robots with PLC control systems, safety circuits, and plant communication networks. Performed PLCs startup, signal mapping, and interlock validation. Configured and validated safety systems (PROFIsafe) according to plant standards. Troubleshot motion, safety, and PLC-robot communication issues during SOP and production support.
Education / Training / Certificates3
Visual programming tool used to connect hardware devices, APIs, and online services, primarily for Internet of Things (IoT) applications, home automation, and industrial automation.
Facilities Worked At5
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