German — Controls Engineer

Controller: KRC4 | KRC5 Software: KUKA System Software (KSS) Level: Senior (Programmer)

Controller: IRC5 Software: RobotWare 5 | RobotWare 6 Level: Senior (Programmer)

Controller: R-30iB Plus / Software: FANUC OS | HandlingTool Level: Junior (Programmer)

AutoCAD: Basic–Intermediate (practical / field experience) AutoCAD: Intermediate – application-oriented AutoCAD (2D drafting – practical use)

PLC Programming & Controls Siemens PLC – TIA Portal V15.1 / V19 Project development under standard Network creation and device configuration PLC hardware setup and I/O integration Partial development of process sequences and control logic

PLC Programming & Control Systems Schneider Electric PLC / Basic to Intermediate programming

Machine Vision Systems Cognex In-Sight Camera setup and basic vision job configuration Pattern recognition and inspection tools (basic) PLC communication and I/O integration Support during commissioning and production startup

On-site technical support during installation, commissioning and production activities. Communication with customer personnel using basic to intermediate English (B1) in technical environments. Support focused on troubleshooting, system validation and production continuity. Ability to follow instructions, clarify technical issues and escalate when required.

Support in industrial automation design, including control concepts and basic CAD documentation. Creation and modification of simple AutoCAD drawings and safety placards for manufacturing environments. SolidWorks Certified Associate (CSWA) with practical experience in 3D part and assembly modeling. Creation of mechanical models for automation and manufacturing support. Export of SolidWorks 3D models to DWG for documentation and integration with AutoCAD. Support of design modifications during installation and commissioning activities.

Application of industrial automation engineering principles in automotive manufacturing environments. Integration of PLCs, robots, vision systems and electrical components to support production processes.

On-site installation support, system bring-up and commissioning of automated equipment. Debugging of PLC, robot and field devices during startup and production ramp-up.

Hands-on experience supporting automotive manufacturing lines during installation, launch and production. Understanding of production flow, cycle time, safety requirements and OEM standards.

Development of PLC projects using Siemens TIA Portal V15.1 & V19 under standards. Network creation, device configuration, I/O integration and partial development of process sequences. Basic to intermediate programming support using Schneider Modicon (Unity Pro).

Troubleshooting of automation issues involving PLCs, robots and electrical components. Root-cause analysis and practical solutions to minimize downtime in production environments.

Implementation of control logic to manage automated manufacturing processes. Support of sequence logic, interlocks and process validation during commissioning and production.

Programming, commissioning and production support for industrial robots (ABB, FANUC, KUKA). Robot integration with PLCs, safety systems and peripheral equipment in body shop and powertrain applications.

Robotic automation for assembly operations, ensuring accurate positioning, repeatability, and reliable part interaction.

Commissioning of robotic cells including mastering, calibration, TCP setup, frame definition, process validation, and SOP readiness.

Development of robotic programs including motion logic, tool coordination, process sequencing, and optimization of robot paths for production efficiency.

Robot-focused HMIs for cell status, alarms, manual recovery, and production monitoring.

Integration of industrial robots with tooling, weld equipment, conveyors, vision systems, and safety devices within automated cells.

Robotic material handling programming for palletizing, loading/unloading, and part transfer with optimized cycle times.

Implementation of robotic process checks, weld verification logic, and fault-proofing to ensure consistent quality.

Advanced troubleshooting of robot programs, motion faults, process errors, and communication issues to minimize production downtime.

Programming and commissioning of robotic spot welding and stud welding processes following automotive OEM standards.

Senior Controls Engineer – PLC & Robotics Led programming, commissioning, and optimization of PLC and robotic systems for automated production lines. Expert in PLCs (Siemens) and robots (ABB, KUKA) with full PLC–robot integration. Designed and validated communication, interlocks, and safety systems (PLC Safety / ABB SafeMove). Supported SOP, production stability, and continuous improvement at plant level. Resolved complex control and robot issues through advanced debugging and root cause analysis.

Controls Engineer – Robotics & Automation Programmed, commissioned, and supported industrial robots (ABB, KUKA) in production environments. Integrated robots with PLC control systems, safety circuits, and plant communication networks. Performed robot startup, teaching, signal mapping, and interlock validation. Configured and validated robot safety systems (ABB SafeMove / KUKA safety) according to plant standards. Troubleshot robot motion, safety, and PLC-robot communication issues during SOP and production support. Optimized robot paths and sequences to improve cycle time, line stability, and uptime.

Engineering Manager – Plant Operations & Manufacturing Engineering Led plant engineering and operations support for automated production lines (PLC & robotics). Managed process engineering, production support, and continuous improvement initiatives at plant level. Coordinated engineering, maintenance, production, and quality teams to ensure line stability and uptime. Drove cycle time optimization, downtime reduction, and OEE improvement across manufacturing processes. Ensured compliance with safety standards, operational procedures. Delivered measurable improvements in operational performance.

Robotics Programmer (KUKA & ABB) – Semi-Senior Programmed and commissioned KUKA and ABB robots for welding, material handling, and assembly applications. Performed robot startup, teaching, signal mapping, and PLC integration (Siemens / Rockwell). Optimized robot motions and sequences to improve cycle time and production stability. Configured and validated robot safety systems (ABB SafeMove / KUKA safety). Debugged robot–PLC communication and interlocks during SOP and production ramp-up. Supported successful production launches under automotive OEM standards.