Valeed — Controls Engineering Manager

Please review my Work Experience for details.

Have traveled all over North America installing and commissioning small and large assembly cells.

I have experience leading the controls hardware design from scratch.

Worked for several control integration companies and equipment builders throughout my career. Traveled all over North America to a wide range of industries. Please review my Work Experience for details.

Have done a wide range of PLC/HMI development work throughout my career. Please review my Work Experience for details.

Have developed SCADA applications using several software. Please review my Work Experience for details.

Have done a wide range of PLC/HMI/FIS/MES development work throughout my career. Please review my Work Experience for details.

Department Oversight: Lead and manage the hardware and software development for automated assembly cells, ensuring compliance with customer specifications and industry standards. Oversee software development, debugging, and commissioning, ensuring quality and on-time delivery. Technical Leadership: Provide technical guidance, workload management, and mentorship to the controls engineering team. Conduct design reviews with customers, ensuring alignment with project requirements and customer standards. Collaboration: Collaborate with project managers, vendors, and customers to coordinate resources, resolve technical challenges, and maintain project timelines. Interact with and oversee the work outsourced to Controls Contractors and sister companies.

Department Oversight: Responsible for management and delivery of Controls hardware design, software development, and debugging/commissioning. On time and under budget delivery of each project in compliance with customer specifications and approved components. Lead and inspire a detail-oriented Controls team. Develop a collaborative and innovative environment that encourages team members to excel in their roles. Technical Leadership: Provide hands-on leadership to the hardware and software development team. Oversee the project and monitor budget and productivity from concept to commissioning. Worked to expand the Controls Department's capabilities beyond the automotive sector. This has opened doors to new customers and revenue streams. Cross-Departmental Collaboration: Worked with other department managers to cultivate strong relationships and build a culture of cross-functional teamwork. This collaborative approach promotes information sharing, innovation, and a unified effort to deliver projects with improved efficiency.

Design and Development Leadership: Spearheaded the end-to-end process of designing, machining, assembling, programming, and delivering automated assembly machines, ensuring the fulfillment of customer requirements and adherence to project timelines. Cross-Functional Collaboration: Led interdisciplinary engineering teams, both mechanical and electrical, in the development of cutting-edge products. Diligently reviewed customer specifications and facilitated the alignment of design concepts to meet and exceed all customer requirements, resulting in a consistently high level of customer satisfaction. Shop Supervision: Managed shop supervisors in machining, electrical wiring, and assembly departments to drive improvements in productivity, while simultaneously upholding stringent quality standards and on-time delivery commitments. This balanced approach resulted in increased efficiency and customer loyalty. Project Management Oversight: Supervised project managers to ensure efficient allocation of resources and assets, fostering exceptional communication with both customers and vendors. This strategic oversight contributed to seamless project execution and strengthened company-client relationships. Data-Driven Decision-Making: Meticulously monitored key performance indicators (KPIs) and employed data-driven insights to make informed decisions, ensuring on-time delivery and bolstering profitability. Sales/Estimation Support: Collaborated with the sales team by providing accurate job estimates and offering valuable technical feedback, contributing to successful sales pitches and the expansion of the customer base. HR Management: Assume responsibility for annual employee reviews, merit-based raises, and all aspects of hiring and termination, reinforcing a motivated and skilled workforce. Team Building and Communication: Cultivated a harmonious team environment, fostering open communication and cross-functional cooperation across departments, ultimately enhancing productivity and morale.

System Development: Responsible for end-to-end design, development, and implementation of the Automated Vehicle Scheduling System (AVS) within Ford assembly plants. Worked on developing PLC & HMI logic templates for the Next-Gen AVS (NGAVS) and Integrated Body Shop Systems (IBSS), Collaborative Integration: Collaborated seamlessly with vendors and skilled workers at assembly plants for implementation of scheduling systems across Body, Paint, and Final/Trim shop areas. Application Development: Designed and developed several CLX, PLC 5, and SLC drivers for AVS/IBSS, bolstering the system's compatibility and functionality. Employed AutoCAD to create comprehensive schematics that aided in the smooth integration of automation solutions. Documentation and Training: Created detailed design documents for system architecture and scope of work. Developed training documentation, facilitating the transfer of knowledge to team members and end-users. Major Launch Contributions: Completed several product launches, in the US, Canada, and Mexico.

Comprehensive Systems Design: As a member of the MES Group, led the design, development, and implementation of machine controls, FIS, and various other Manufacturing Execution Systems (MES). Software Development and Implementation: Responsible for software development, implementation, debugging, and startup support. Worked extensively with a wide range of hardware and software to develop automation systems, MES, FIS, and Error-Proofing applications for the automotive industry. Completed multiple projects for General Motors (GM), Delphi, and American Axle Manufacturing. Detailed Documentation: Produced detailed design documentation for each project, outlining the system architecture and functionality.

Lab Test Design: Responsible for designing and programming laboratory tests, automotive electronic components, Power Distribution Centers (PDC), Engine Control Modules (ECM), and other components. Developed comprehensive test protocols and procedures to ensure the tests meet customer requirements. Multi-Platform Proficiency: Used my skills in PLC programming, LabVIEW, Visual Basic, and SQL to execute a diverse array of electrical tests. Project Supervision: Assumed leadership responsibilities by supervising a team of skilled lab technicians.

PLC Programming Skills: Developed the skills required for designing machine control applications using a wide range of programmable logic controllers (PLCs). This includes PLC 5, SLC, Omron, and Mitsubishi PLCs. Worked on a wide range of projects from small broach machines to complete assembly lines. HMI and SCADA Application Development: Utilized industry-standard software solutions such as Wonderware, Intellution Fix32, Visual Basic, and SQL Server to create Human-Machine Interface (HMI) and Supervisory Control and Data Acquisition (SCADA) applications. Comprehensive Design Documentation: Produced detailed design documentation and schematic diagrams for each project. Worked with vendors and skilled trades to facilitate installation and debugging on the customer floor.