Matthew — Automation Specialist

GM's GCCS/GCCH standards; completed official GCCS/GCCH certification training.

• Supported launch and commissioning of a vision-guided hinge-to-body assembly line at GM Arlington Assembly (TX). • Integrated vision systems and robot-guided control sequences to meet strict GM performance and traceability requirements. • Maintained compliance with plant standards while collaborating with robotics and controls teams. • Delivered detailed validation reports and efficient solutions for customer acceptance.

Owner / Controls Programmer Berkley, MI | 2021 – Present Founded and operate an independent automation consultancy providing high-level PLC programming and controls support to machine integrators and OEMs. • Lead full project life cycles—from quoting and scope definition through PLC/HMI programming, on-site commissioning, and customer handoff. • Develop reusable code libraries and diagnostic logic for scalable deployment across systems. • Integrate with robots (FANUC, KUKA), vision systems, MES, and ERP platforms. • Deliver solutions independently and serve as technical lead across controls, electrical, and mechanical teams. • Provide remote and on-site commissioning services; known for fast-ramping and autonomy. • Built lasting client relationships through dependable execution and deep systems expertise.

Troy, MI | 2021 – Present Webasto (New Hudson, MI): • Launched new manufacturing facility by replicating legacy processes while resolving prior inefficiencies. • Integrated MES with ERP for full material traceability; mapped work centers and defined material flows. • Trained plant department leads and line leaders on MES usage and interdepartmental flow. • Created SOPs and visual diagrams to align teams on manual data entry and flow paths. • Transferred maintenance schedules from legacy SAP; adapted and optimized PM plans. • Recruited controls, robotics, and MES talent to build post-launch support team. • Designed MRO tracking dashboard to ensure timely delivery of critical components. Luminar Technologies (Orlando, FL): • Defined build sequence logic for 4-station LiDAR assembly line in a cleanroom environment. • Developed Excel-configurable PLC sequencing logic for rapid iteration of screw order and process. • Oversaw design reviews and buyoffs, operating as the customer-side lead. • Built Python tool to pull torque/angle and pass/fail data from PLC for detailed performance analysis. • Identified thread quality issues through data-driven root-cause analysis, resulting in supplier process correction and reduced NOK rates.

Livonia, MI | 2020 – 2021 • Programmed PLCs for advanced robotic systems in automotive manufacturing. • Performed on-site integration, debug, and documentation of automation equipment. • Collaborated with robot and vision engineers to improve cycle time and performance.

Clinton Township, MI | 2018 – 2020 • Programmed and commissioned PLC/HMI systems using GM's GCCS/GCCH standards; completed official GCCS/GCCH certification training. • Supported launch and commissioning of a vision-guided hinge-to-body assembly line at GM Arlington Assembly (TX). • Integrated vision systems and robot-guided control sequences to meet strict GM performance and traceability requirements. • Maintained compliance with plant standards while collaborating with robotics and controls teams. • Delivered detailed validation reports and efficient solutions for customer acceptance.

Auburn Hills, MI | 2016 – 2018 • Built and deployed Raspberry Pi-based control systems, reducing test station cost by 90%. • Designed flexible test controllers and DAQ systems for hands-free vehicle access products. • Created wireless monitoring tools, standardized harness designs, and mentored apprentices. • Programmed ABB robot to automate durability testing of mechanical systems.