Xiaodong — Sr Industrial IOT Engineer

Led implementation of Industrial Internet of Things (IIoT) data pipelines across both on-premises and cloud environments utilizing technologies such as HighByte, Ignition, AWS Sitewise, Greengrass, AWS IoT Core, Kinesis Firehose, Glue Job, and Redshift. Integrated SCADA, ERP, CMMS, Cybersecurity, and Observability data into a unified global monitoring dashboard, achieving a modern single pane of glass for GESS deployments' performance and analytics platform. Developed and initiated Industry 4.0 GESS VR digital-twins using Unity, enabling live-view animations driven by real-time data streaming from On-Prem PLCs through OPC UA and MQTT technologies. Established and maintained a robust data lake and Unified Name Space, ensuring a single source of truth for enterprise data flow and integrity, facilitating easy access for client consumption. Defined AWS architecture and strategy, leveraging AWS ecosystems to achieve historical data storage, real-time data visualization and machine learning Led a data analysis team in implementing predictive maintenance, downtime reduction, and anomaly detection using AWS SageMaker and Palantir within the IIoT data pipeline framework. Developed and integrated industrial systems including SCADA, MES, CMMS, Inventory Management, PLM, and CRM, optimizing operational efficiencies and system interoperability.

Managed SCADA strategy across multiple sites, ensuring seamless integration and coordination of technical activities in SCADA projects. Maintained and optimized several SCADA systems, facilitating support for new product introductions and project development initiatives. Developed comprehensive SCADA capital project proposals, including defining project scope, technical specifications, project schedules, and subcontractor scope of work. Collaborated with IT departments to establish and maintain a secure and reliable SCADA network, implementing initiatives to enhance network performance and cybersecurity. Conducted in-depth training sessions for control engineers and created user interface manuals for end-users, ensuring proficient system operation and utilization. Implemented SCADA OPC communication protocols and managed historian data servers, optimizing data collection, storage, and retrieval processes.

East Hartford CT, Designed, developed, and commissioned PLC, DCS, and SCADA applications for pulp and paper manufacturing automation. Led continuous improvement projects for water systems, resulting in enhanced efficiency and sustainability. Managed multiple projects to reduce waste and energy consumption, achieving significant operational cost savings. Directed control system design, specifying device requirements and integrating new technologies. Supported project managers throughout project lifecycle phases, including approval, procurement, and commissioning. Produced technical documentation including P&IDs, Electrical AutoCAD drawings, and project proposals. Analyzed manufacturing processes, implementing PID control strategies to optimize production. Administered ERP systems for daily operations, including production activities and inventory management. Ensured network and computer system performance through preventive maintenance and troubleshooting. Managed critical technical systems and machinery, ensuring operational reliability and efficiency. Implemented safety and quality best practices such as OSHA training, GMP, and 5S methodologies.