Abhishek — EGS consulting

Single Line & Three phase wiring diagrams for Automation control panels. Preparation of I/O list, logic diagrams, loop diagram as per machine sequence of operation. Selecting the necessary LV switchgear and controls as per machine electrical design. Handling the negotiations with the electrical items suppliers. Vendor development. Assembly of automation control panels, operator control panels as per design. Assembly of electrical items in the machine. Developing the PLC, HMI, CNC & servo motion controller ladder logic as per machine sequence using various programming software. Electrical trials & testing of the new machines in the assembly. Managing the service & support activities after machine is installed & commissioned at customer end. Implementing new Cost-effective procedures in the electrical controls design at development of the machines. ISGEC- Yamunanagar, Haryana from Apr'05- March-2011 (The organization is the Engineering Division of ISGEC Group. ISGEC is the Leading Manufacturer of Mechanical & Hydraulic Presses (40 - 3000T); Pressure Vessels & Heat Exchangers heavily used in Automobile, Petroleum & Chemical Industries). Asst. Manager (MBD - Design- Electrical) Key Responsibilities in previous company Project Coordination Effectively handling all aspects of engineering activities encompassing project appraisal, establishing the production system etc. Independently designing, developing the controls of the machines & coordinating the Process Planning activities for various Important & Prestigious Projects. Coordinating project activities including works scheduling to ensure timely completion without any cost and time overrun. Developing & executing the best practices & standard operating procedures targeting at organizational excellence; reducing downtime of the plant. Executing the project through co-ordination with various departments, sub-contractors and supply chain department. Prepare scope of works, handling kick of meetings & Minutes of meeting with vendor and with customer. Ensure floating of enquiries, vendors bid evaluation, technical recommendation, Field instruments selection and inspection for different type of Systems / field instrumentation. Identifying cost effective vendors for various inputs in projects and procurement of material after determining quality and ensuring adherence to pre-set standards. Handling the processes of techno-commercial bid preparation/evaluation, vendor development, negotiations, inventory management. Electrical designing Understanding the machine specifications from the customer and implementation of the in the electrical controls, layout drawings, equipment drawings, preparing specifications for enquiries and finalization of contracts for engineering item and services. Preparing the electrical control and power circuits of machine with E-plan and Auto-CAD-Electrical. Implementation of new developments/techniques in electrical design to meet the customer requirements in view of the cost-effective measures and quality. Handling control & field instrumentation and automation of press machine. Designing internal controls & quality audit checks for various operational areas; verification of efficiency levels & recommending cost control measures for improvement in bottom-line performance. Conceptualizing & implementing design modifications for optimizing resource utilization & maximizing productivity; adapting systems for streamlining operations to enhance operational efficiency. Effectively supervising materials management & inventory control to maintain smooth flow of materials for construction with minimum inventory holding. Automation, Installation & Commissioning Automation of the Hydraulic and mechanical presses with PLCs and HMIs using various programming software. Core engineering competencies in installation, commissioning & services of field instrumentation system. Instrumental in Supporting activities in erection & commissioning of press machines at site To perform the erection & commissioning of critical machines at site. Handling the calibration of instruments as per schemes/ interface with systems like hydraulic pumps of Rexroth and parker with variable flow and pressure. Successfully handling the entire spectrum of functions related to troubleshooting and operation of machines at site. Major Projects Executed Complete Press Line at M/s Kalyani Hayes Lemmerz-Pune, Automated with Allen Bradley with Device net network. Complete Press Line at M/s Bellosonica Automotive Components-Gurgaon on Mitsubishi CC-Link Network. Head Press for M/s Valeo (France) Commissioned in Mexico plant on Siemens Profibus Network. Hydraulic & Die- spotting cum Production presses/Mechanical presses supplied to M/S Tata Motors and M/s Mahindra & Mahindra. Feeder controlled complete automatic hydraulic press for M/s Victor Reinz-Pune (The only supplier for engine gaskets to world known organizations like M/s Volkswagen, M/s Mercedes). Wheel & Axle press programming on Rockwell compact logics CPU-1769 Series, Kinetix-300 AC servo drives and FACTORY TALK VIEW SCADA- all devices on Ethernet, supplied to M/s COFMOW (Center for modernization of workshops- For Indian railways). Servo Piercing table machine for Making Nissan-Renault automatic transmission Gear component, Capable of running up 120 strokes per minute, Programmed with Compact Logix series CPU, Kinetix 6000 series servo drives on SERCOS network, supplied to Magna power Train (Top Automobile component supplier in Europe). Inspection or Gauging machines control design, programming and prove out for the inspection of critical automobile components like crank shaft, flywheel etc. with Gauging probes of Marposs & Baker Major Contributions in the department Standardization of PLC Program for hydraulic & die spotting try out Presses using standard functional block diagrams & Add on instructions in RS logix 5000 & in Siemens SIMATIC manager Version 5.4 & 5.5. Standardization of electrical circuits for hydraulic & die spotting try out Presses. Procedural document preparation for "selection of encoders for the hydraulic and mechanical presses". Procedural document preparation for checking & implementation of safety interlocks in hydraulic presses. Independently handling the complete electrical for the special purpose machine building unit from design to final commissioning stage in current company. M.M ENGINEERING COLLEGE (Mullana- Maharshi Markendeshwar University, Ambala) Jun'03 - Mar'04 Lecturer (Electrical) Shri Krushna Engineers, Pune (Maharashtra) From July'02- June-2003

Single Line & Three phase wiring diagrams for Automation control panels. Preparation of I/O list, logic diagrams, loop diagram as per machine sequence of operation. Selecting the necessary LV switchgear and controls as per machine electrical design. Check outs at the vendors for initial machine startups. Developing the PLC, HMI & servo motion controller ladder logic, FBD as per machine sequence using Rockwell Studio 5000, Factory Talk View SE/ME, SIEMENS TIA portal version 13, 14, 15 programming software. Electrical trials & testing of the new machines in the assembly. JACOBS Engineering India Pvt Limited -Mumbai, Maharashtra from December 15 to May-2021 (Principal Design Engineer- Electrical) Key Responsibilities Leading the team of design engineers, PLC Controls engineers, Installation & commissioning at customer end in Globally Projects. Electrical designing of the machine from scratch till final commissioning. Developing the electrical circuits, panel layouts, operator station layouts, of the machine in Auto-CAD.

Single Line & Three phase wiring diagrams for Automation control panels. Preparation of I/O list, logic diagrams, loop diagram as per machine sequence of operation. Selecting the necessary LV switchgear and controls as per machine electrical design. AMZEN Technologies (AMTEK-Auto Group)- Gurgaon, Haryana from March-11-December-2015

(The organization is an AMTEK Auto group company machine building division in collaboration with AIZEN Company Ltd. -Japan). (Senior Manager- Electrical) Key Responsibilities Understanding each machine concept with application in co-ordination with mechanical design, finalizing the Electrical designing of the machine from scratch till final commissioning. Leading the team of design engineers, PLC Controls engineers, Installation & commissioning at customer end in Globally Projects. Developing the electrical circuits, panel layouts, operator station layouts, of the machine in Auto-CAD electrical.

(The organization is the Electrical Engineering Company who takes the electrical distribution and installation projects). Trainee Engineer Key Responsibilities in the company Designing of the electrical panels layouts in Auto- CAD. Single line diagrams. Electrical control Panel Manufacturing.