Vernon — Operations Manager

& Qualifications: ISO 9001, AS9100, ISO 13485 and ISO 14001 IPC-600, IPC-610, IPC-620, J-STD-001 and ANSI S20.20 Certifications MIL-STD-750 & MIL-STD-883 Certifications Certified Supplier Auditor (Rockwell Automation) Lean Six-Sigma Green Belt (Honeywell) US Citizen / Veteran - Top Secret, EBI Cleared - ITAR GD&T, APQP & PPAP experience Able to read schematics and mechanical drawings Excel, Word, Visio, PowerPoint, Solidworks, Altium, Oracle & SAP experience eCATS, 5 Why & 8D Corrective Action experience New Product Introduction experience Accomplishments: Managed $15M budget for multiple departments under budget Reduced inventory value without impacting production and product delivery Maintained a high level of inventory accuracy that ultimately removed the requirement to perform annual inventory Reduced cycle time and back log of engineering change implementation process which reduced staff required by 35% Completed multiple annual ISO 9001 audits with no findings or observations Shipped 1.5M parts over an 18-month period with no defects identified at the customer (0 DPM) Employment History: Triad Pro Inc. Phoenix, AZ Sr. Engineer Nov 2018 - Present Contribute to the electrical and mechanical design of energy storage and electric motor control systems utilized in low-speed electric vehicles (NEV) Resolve product and supplier related issues Qualify sources for purchased material Fabricate a wide variety of components using mill, lathe, drill press, shear and break press and electronic assembly using SMT reflow oven, soldering station, crimp tools, oscilloscope and VOM Manage start-up of production, inventory, and product delivery KBR Wyle (on contract with Honeywell) Phoenix, AZ Sr. Quality Engineer - Supplier Quality Jan 2018 - Nov 2018 Responsible for Setting up new Part/Supplier combinations in SAP and defining inspection requirements Responsible for resolving supplier related product non-conformances (RCCA) identified at receiving inspection, shop floor and customer returns Set up FAIRs in Net-Inspect Drive RCCA thru the use of eCATs Dalsin Industries Inc. Phoenix, AZ Quality Manager Feb 2014 - Jan 2018 Responsible for all aspects of an ISO9001 and ISO 14001 compliant QMS with zero audit findings or observations for four consecutive years (2014 thru 2017) Achieved ZERO DPM for last six quarters with customer base Reduced internal scrap from 3.4% to 0.5% Provide FAIR and PPAP reports including Cpk studies for all new products. Over 100 completed in 2016 Recommend, design and implement process and equipment improvements Resolve manufacturing issues and set workmanship standards for fabricated sheet metal and metal finishes (zinc, galvanize, chemical film, anodize, liquid paint and powder coatings) Designed and implemented run-in and testing process for proprietary electronic PID controller Develop, review and approve procedures and work instructions APSM Systems Phoenix, AZ Quality Manager 2010 - 2013 Developed and documented Metrics for formed sheet metal manufacturing and for electronics assembly processes Lead (train) engineers on use of FMEA, DOE, Cpk, CTQ and continuous improvement methods Defined and implemented Non-Conforming Material Control Process, MRB Chairperson Responsible for the control and monitoring of chemical film and automated wash and powder coat processes Established Internal Audit Program compliant with ISO 9001 requirements Review, revise, create, and approve policies and procedures for sheet metal fabrication Manage internal CAPA process for sheet metal and electronics Responsible for compliance to ISO 9001 Lead/manage a 17-person team of inspectors, engineers, & supervisors Responsible for all aspects of the department, including budgets, planning, and reviews Review, analyze, approve and report on customer returns Primary customer contact for quality issues and customer complaints (corrective actions) General Dynamics Scottsdale, AZ Sr. Quality Engineer (contractor) 2010-2010 Developed Supplier Quality Metrics Held monthly Metric Review meetings with Commodity Engineering staff Reduced QN cycle time and backlog by 32% Rockwell Automation Milwaukee, WI Sr. Supplier Quality Engineer 2007-2008 Responsible for monthly supplier quality data reporting Quality Engineer for internal PWA manufacturing sites Provide technical leadership for acrylic conformal coating process Utilized SAP system to generate internal reports Provide technical leadership for purchased cable assemblies, passive components, and PWA's Jabil Inc. Tempe, AZ Sr. Supplier Quality Engineer and Supervisor 2003 - 2007 Provide QA leadership for purchased parts used in industrial, medical and aerospace products built to AS9100, QS9000, ISO-9001, TS 16949, ISO 13485, CE and UL/CUL requirements Responsible for monthly supplier quality data reporting Utilized SAP system for transactional reports for inventory, supplier quality, and work in progress Developed supplier qualification and auditing process Improved conformal coat yields from 20% to 94% Improved wave solder process from 3.8 sigma to 5.4 sigma for Honeywell CCA's Introduced selective solder and selective conformal coat processes for Honeywell CCA's Suntron Corp. Phoenix, AZ Engineering Supervisor 2001- 2003 Lead Methods Engineering team responsible for generating and revising work instructions and machine programs for Honeywell CCA's Reduced engineering costs by $200K in 2002 Responsible for engineering change control and product quote processes Motorola Computer Group Phoenix, AZ Program Manager 1999 - 2001 Developed quoting model for material content and delivery schedules Responsible for customer document control and product configuration control Direct customer contact throughout project life cycle Managed material procurement for multiple projects in a quick turn environment Syntellect Inc. Phoenix, AZ Operations Manager 1997 to 1999 Sr. Manufacturing and Process Engineer 1988 to 1997 Reduced inventory from $6.5M to $2.7M in 15 months, without impacting product delivery Increased inventory accuracy from 62% to 98%, which reversed a $2M inventory reserve Developed Oracle "assemble to order" process Responsible for meeting production goals Operated multiple departments 10 percent under budget Responsible for mechanical design, part number assignment, part descriptions, product configuration and control, purchasing, supplier selection, and document control Responsible for agency compliance of all products which included maintaining product files and periodic audits for UL/Cul (CSA), Nemko, Demko, Semko, VDE, BABT, and CE