Jerod — Controls Engineer
Jerod
Industries Served
Languages
Work Preferences
Work History on Automate America
Documents on File
Programming Skills 23

Achievements
3
Tenure

Skills

Profile
About Me
Training:
• Seimens 840D Training Beginning through advanced.
• Cognex Insight Training Through Advanced.
• Trumpf Laser Training
• Kawasaki AD and C controller operations course
• Moto-Man MRC and ERC controller courses.
• AC Regen Drive Troubleshooting and Maintenance
• ODVA interface development for Devicenet and Ethernet/IP
• LabView for Windows hands-on course.
• Siemens Step7/Graph 7/TIA Portal course.
• Niagra Frameworks/ Tridium Training.
• FANUC 31i PMC & Ladder.
Skilled Trades 6
Software Competencies 9



Professional Competencies 16
Applications 16
Tools, Machines & Equipment 6
Work Experience14

• Controls and HMI development for Schneider Electric Bussbar Line. 6 PLC's., 8 HMI's • Seimens Safety PLC Commissioning for Ocado. Clermont FL. • Fulfillment Center modernization for Tech Data. All 7 NA Fulfillment centers
Seguin, TX • Developed the Controls and Technical Delivery Specifications for the 3 Texas IPSD Facilities. • Developed Fault Tree and FMEA tools for IPSD Technicians.. • Managed Capital projects up to $2M • Standardized the automation backup process between the 3 Texas CAT IPSD Facilities. • Responsible for the Electrical and Controls training course selection for IPSD Technicians. • Recruited, developed, and managed a team of 6 Controls Engineers and 6 Automation Techs. • Facilitate FMEA, RCM, RCCA, and Fault Tree Analysis as required. • Controllers: Siemens Step 7 – S7-3xxF, TIA – S7-1200, S7-15xxF. Unity – Telemechanique TSXP57xxx, Magelis HMI's Allen Bradley Compactlogix 53xx, L3x Robotics: Fanuc R-30ix
Schertz, TX • Relocated to Texas to help start up the world's most heavily automated diesel head machining facility. • Developed an FIS using Plexus and Tridium's Niagra Framework and integrated all production equipment into the system.. • Designed, built and programmed the facility's RO Water management system. • Responsible for the adoption of VersionDog as the controls versioning platform. • Responsible for all controls programming for Caterpillar C15, C13, C9.3 heads and V22 blocks. Controllers include Fanuc CNC, Siemens S7300 with distributed safety, S7-1200 TIA, WinCC, Contrologix, Micrologix, Idec, Koyo, Fanuc R30ia robotics • Vision systems: Cognex Insight, Keyence IV, and LumiTrax, Matrox

Auburn Hills, MI • Contracted to write the PLC and HMI software for 4 types of Engine Block and Head Washers for GM Tonawanda, NY and Spring Hill, TN plants. • Programmed Siemens S7 300 series. MP277 HMI's and Fanuc R30ia based robots for part washing and deburring applications. • Developed the automation programming for the GM Defiance Block washing Line. • Programmed and commissioned several GM RIO Head Flushers
Florence, KY • Contracted to commission and provide startup support for the Rackbar DP and APA lines at a new facility in Florence, KY. This entails broaching, deburring, stamping, laser etching of DMC Codes, end-machining, induction hardening, straightening, crack detection, several wash processes and inspection. • Responsible for the programming and commissioning of 26 Siemens 840Dsl based machines as well as 32 ABB robots. • Spent 6 months in Germany with the machine builders, certifying all equipment to operational and UL standards before shipment. Vendors include Klink, AMT, Schuler, Kadia, Interflux, and LPW. • Responsible for the roll out of Auvesy's VersionDog versioning software at the Florence facility after startup.

St. Louis, MO • Contracted to commission and provide startup support for the powerhouses of 2 new ethanol plants that were started up in 2009/2010. The first was in Evansville, Indiana. The second in East St. Louis, Illinois. • Responsible for all powerhouse controls from IO checkout until customer sign off. This includes tuning and NOx certification of 8 boilers using Lipten's CombustionPac control system. (Micrologix / PanelView Plus CE1000 with FactoryTalkView ME) • Responsible for startup and commissioning of Lipten's MasterPac system for powerhouse SCADA. (ControlLogix, Factory Talk View Site Edition) • Performed preliminary controls IO checkout on the Solana Solar Plant, Gila Bend, Arizona

Loveland, CO • Contracted to complete startup and qualify 3 depalletizers at Tropicana's Naked Juice facility. City of Industry, CA. • Responsible for operational programming (ControlLogix) as Well as line control interface (Wonderware) • Wrote the S7 Logic and WinCC HMI for a Rexam supersorter retrofit. Copenhagen, Denmark

Vevay, IN • Contracted to complete several automation projects for the Highway, Water, and Waste Treatment departments. • Standardized the Water and waste treatment departments on the ControlLogix platform. • Worked with Water Dept. personnel to develop HMI's and OPC based reporting that streamlined the troubleshooting, data collection and logging process. • Supplied the electrical design and programming for the Highway Departmernt's new brine production and storage equipment.

Dayton, OH Contracted to General Motors • On a one year contract to help repair the Oklahoma City GM final assembly plant destroyed by a tornado May 8,2003. • Integrated new control systems to GM CCRW standards for body shop applications including conveyors, robotic material handling, and robotic welding. • Interfaced ControlLogix/Devicenet workcells to the plants central Cimplicity system via ControlNet. • Programmed PanelView screens, Dataliner marquees and andon boards to improve operator and maintenance efficiency
Hebron, KY • Developed standard methods for connecting Datalogic barcode scanners and RFID antennas to all major PLC / Fieldbus packages. • Provided the systems level input for the design team that designed Datalogic's Devicenet, Ethernet/IP, Profinet, and Modbus TCP integrated products. • Integrated Datalogic scanners into customer control systems on large projects: UPS, Airborne Express, and Loomis. • Assisted conveyor integrators in developing data and tracking logic based on Datalogic products. • Wrote HMI/Test software to standardize testing in the Datalogic US repair facility.

Louisville, KY • Designed, programmed, and commissioned conveyor control systems. • Designed HMI systems for industrial control applications. • Traveled extensively to assist and supervise local labor for field installations. • Implemented field modifications and change orders to all types of material handling systems. • Responsible for all phases of the project. Concept, Design, Implementation, Commissioning.
West Carrollton, Ohio • Installed welding, cutting, and material handling robotic systems. • Worked directly with customers to develop application specific software for their robots. • Analyzed and repaired faulty systems in the field. • Worked with Honda to develop a prototype Neural Network spot weld analyzer
Melbourne, Florida • Installed and maintained process control systems / HMI for various plant applications. • Set up and maintained both SMT and insertion automated electronics manufacturing equipment. • Developed test and process documentation that met ISO 9000 requirements for the testing of new and existing products.

Mason, Ohio • Maintained both Nd/YAG and carbon dioxide CNC industrial lasers. • Developed parameters for both types of lasers for the machining of various materials. • Developed 5-axis machining programs from mechanical drawings. • Maintained and programmed wire and plunge EDM machines.
Education / Training / Certificates3


Facilities Worked At19




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