Joseph — Controls Engineer

I have hands-on experience programming, troubleshooting, modifying, and commissioning Omron PLC-controlled manufacturing equipment, primarily in automotive assembly. I have worked with NJ, CJ2, CJ1, and CP1H controllers using Sysmac Studio and CX-Programmer. My experience includes ladder logic development, machine sequencing, interlocks, part tracking, reject handling, conveyor handshakes, station-to-station communication, and EtherNet/IP device integration. I regularly troubleshoot production…

I have hands-on experience integrating, configuring, modifying, and troubleshooting Keyence vision systems used in automotive manufacturing. My experience includes IV2 and IV4 smart cameras, CV-X vision controllers, and Keyence LJ-Laser profilers. My vision troubleshooting experience includes adjusting lighting, exposure, focus, inspection thresholds, and part positioning to reduce false rejects and inconsistent inspections. I also troubleshoot camera communication faults, missed triggers…

Experienced programming and troubleshooting Omron CJ- and NJ-series PLCs and NA and NS-series HMIs. My work includes machine sequencing, automatic and manual modes, alarms, interlocks, conveyor handshakes, part tracking, EtherNet/IP integration, operator controls, data displays, and production troubleshooting. I have also rewritten and improved existing machine logic to make equipment more reliable and easier to maintain.

Strong production troubleshooting experience with automated manufacturing equipment. I diagnose PLC logic, sensors, safety devices, communications, vision systems, servo controls, pneumatics, and station sequencing by reviewing live data, electrical drawings, alarms, and machine behavior. I am comfortable working under downtime pressure and developing reliable corrective actions.

Experienced with Keyence IV2, IV4, CV-X, and 2D/3D vision systems. I have configured inspections, adjusted lighting and thresholds, integrated cameras with Omron PLCs over EtherNet/IP, and troubleshot triggers, program selection, communication, and false-reject issues. I have also completed vision-system retrofit work on automated automotive assembly equipment.

• Supported, modified, and improved PLC and electrical control systems for automated automotive manufacturing equipment, increasing reliability and reducing production downtime. • Troubleshot and debugged PLC programs, electrical systems, sensors, safety devices, communication networks, vision systems, and machine sequences to identify and correct equipment faults. • Developed and modified Omron PLC and HMI programs, including automatic sequences, manual controls, alarms, interlocks, station handshakes, part tracking, and fault-recovery functions. • Successfully overhauled Keyence CV-X and LJ8000 vision inspection systems on two production lines, improving inspection operation, integration, and maintainability. • Currently leading the controls and electrical portion of a new automated production line, including system design, component selection, device integration, programming, and coordination with vendors and internal teams. • Integrated and supported Keyence vision systems, Omron RFID equipment, IAI positioning controllers, EtherNet/IP devices, conveyors, and industrial safety equipment. • Created and updated hand-drawn electrical documentation for smaller machine modifications and field changes.

• Designed, developed, and implemented PLC and electrical control systems for automated manufacturing machinery, ensuring efficient and reliable operations. • Collaborated with cross-functional teams to design control solutions that met customer specifications and operational needs. • Troubleshot and debugged PLC programs and electrical systems to optimize machine performance. • Developed intuitive HMI (Human-Machine Interface) screens, enabling operators to monitor, control, and interact with machines effectively. • Created detailed electrical schematics and technical drawings using AutoCAD Electrical to guide machine assembly and ensure accurate implementation.