Malachi — Controls Engineer
Malachi
Pay Rates
Industries Served
Work History on Automate America
Secure & Personal Files
Documents on file. Only Malachi and Automate America admins can view or download them — except the background check, drug test and photo ID, which a customer who shortlists Malachi can open.
- Resume✓ On file
Programming Skills (3)
About 50/50 material handling and welding appliaction. Material handing including, vision, despense, pick & Place, Palletizing, etc. Intgrated robotics cells from sctrach to supporting exisiting running lines, ramps, comissioning, etc, Fanuc (primary – TP, RoboGuide, PalletTool, CRX); BIW & MIG welding cells; complex seat frame welding fixtures & fabricated automotive parts
Allen-Bradley (primary – ControlLogix, CompactLogix, GuardLogix, ~80% of PLC work) Have primarily ingrated robot cells and other varous equipment into robot cells. Everything from Stamping presses, Injection modeling machines, Vision Systems, Despense Systems, Robot, Servos, VFDs etc. I have the experience from desinging systems from scratching and using major OEM standards of programming as well as engineering and managing saftey systems.
Electical Engineering of control cabinets, robotic cells & safety systems for the same.
About Me
Senior Controls Engineer and automation specialist with 12+ years of hands-on experience designing, programming, and commissioning
industrial systems. Primary expertise in Fanuc robot programming (TP, RoboGuide, PalletTool, CRX) and Allen-Bradley PLC platforms
(ControlLogix, CompactLogix, GuardLogix). Experienced with Body-in-White (BIW) lines, robotic MIG welding cells, and complex seat frame
welding fixtures—including direct coordination with quality labs on dimensional and destructive testing to achieve production-quality welds.
Designed and implemented complete safety systems to ANSI/RIA R15.06 standards (mechanical + electrical/PLC + Fanuc Dual Check
Safety / DCS). Available for contract engagements focused on Fanuc robotics, Allen-Bradley controls, machine startup/commissioning, and
integrated safety systems.
Applications (2)
I have programmed both PLC & Robot in varous different type of manufactuing proceesses. Majority of my expereience has been in robotic cells with other auxiliary quipment. These include equipment such as robots, stamping presses, dispensers, conveyors, servos, vision & laser measurment devices, palletizing, etc. Also well rounded in working in setting such as automotive, general manufacturing, pretty much everything except fluid control systems found in industrial kitchens.
Robotic Spot Welding, Mig Welding, Dispensing, Robotic Vision Guidance etc. Worked both BIW line as well as individual robotic cells. I also have experience both in Robot and PLC in complex structures such as seat frames. This includes clamp sequenceing, IO check out, robotic weld pathing, and hand shaking with the PLC/weldfixture to open clamps as the robot passes through to weld. I have also worked directly with qualtiy labs to prove out demension testing and destructive cut and etch testing to validate weld penitration and quality.
My Business
Work Experience(2)
Engineered systems from scratch and support customers exisiting equipment. Primarly working with robotic cells other Auxilary euipment. I regularly bounce between PLC and Robot programing as needed on projects as well as define the inital thing like IO Maping, intial system concepting, to deploying and comissioning systems. I also go out as a contractor to support other OEM machinery.
In the position I worked from being a junior engineer in collage to being the lead project manager, and senior controls engineer. I also gained all of my inital controls experience here were I learned to do PLC Programming, Robot Programming, Electrical Engineering, Safety System Engineering.
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Malachi do?
- Malachi is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Malachi located?
- Malachi is based in Evansville, Indiana.
- What does Malachi specialize in?
- Malachi works with Fanuc, Allen Bradley / Rockwell and Autodesk as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Malachi available for work?
- Availability unknown. Malachi has not marked it recently.
- How do I connect with or hire Malachi?
- Create a free profile on Automate America and send a connection or contract request from this profile. Malachi can then respond and coordinate the work directly through the platform.




