Josh — Robotic Welding & Maintenance Technician

Proficient with Allen Bradley programable logic controllers. SLC 500, PLC 5, RS5000, and studio 5000 plc programing suites. Integration and debug of plc systems, IO mapping and control, routine creation, familiar with string data transfer, field wired controls, safety circuit control, robotic cross talk, data mapping and transfer, trouble shooting. Familiar with both ethernet and device net networking systems, familiar with Ford and GM program template layout and mapping. Gaining skills with factory talk view and runtime creation and modification, excellent with plc side of alarm and display options. Familiar with Powerflex 525 VFD programing, and Kinetix 5500 servo motion controllers. Programed safety devices such as: area scanners (SICK), Banner, Keyence, and Schmersal light curtain systems, Schmersal safety relay and Allen Bradley guardlogix safety relays.

Can perform basic maintenance functions (greasing & inspection), troubleshooting of control panel, perform robot programing, coordinated motion w/ multiple axis, IO addition and deletion, advanced weld control and programing with Miller and Fronius power supplies, material handler and gripper pick/place programing, TCP reteach and FSU reset, intimately familiar with Arcworld Ferris wheel cells. Can perform PLC "crosstalk" with controller to enable IO, perform frequent weld shift functions.

Familiar with Siemens PLC systems using ladder logic, function block, and Boolean programing languages. Proficient with TIA portal suite and multiple Siemens controllers. Familiar with Siemens VFD and motion systems. Have programmed the comfort touch series HMIs using both Siemens and AB PLCs to display data.

Familiar with Fanuc arc mate robots, weld control using Lincoln and Fronius power supplies. Capable of weld schedule creation, program touch ups, coordinated motion with additional turntable axis. Used with GMAW processes.

Advanced programing with multiple patterns and logic on insight 2000 series cameras, installation and setup using ethernet to PLC and additional programing. Training and tuning of both fixed Dataman 150 series 2D barcode readers and the hand-held 8050 series scanners.

Used EZCam for programing CNC mills. Cutter path creation, 3D machining capable. Used primarily with Milltronic VM series CNC machines.

Program both Microscan cameras used for checking part identification and 2D barcode identification. Use PLC to communicate via ethernet and trigger camera.

Use Autodesk for electrical and pneumatic controls prints, familiar with model manipulation and control. Some skill with 3D objects, can load and inspect with polyworks.

Used to create electrical and pneumatic control prints for GM. Familiar with GM GCCL, use Eplan to generate BOMs and link with excel.

Recently attended training class, familiar with both probing and scanning methods on portable arm.

Excellent with GTAW welding processes. Have welded the following materials. Steel (Stainless and CRS), aluminum, magnesium and titanium. Comfortable with all position welding on all thicknesses.

Very familiar with welding symbols and print reading. Can work form print, or design ideas given verbally and work well on prototype designs. Excellent with GMAW, FCAW, SMAW, GTAW welding processes. Use oxyfuel process for metal forming and removal, also use carbon arc for material removal. Excellent refurbishing techniques. AWS structural D1.1 Certified Welding Inspector (CWI).

Advanced troubleshooting skills for electrical, pneumatic, and plc programming machinery. Once problem is discovered, root cause analysis is performed to ensure that problem does not occur again. Strong advocate of preventive maintenance and work quickly to ensure that machine downtime is minimal. Robotic maintenance, motor maintenance, machine maintenance are all strong skills that I posses.

Very proficient with machining techniques. Both manual (mill and lathe) and CNC (mill and lathe). Have used Ezcam and Mastercam to program and machine objects. Have machined materials such as: steel (tool, CRS, HRS, stainless), aluminum, brass, bronze, copper, and Elkonite.

Have acted as manager for teams, establish task priorities and focus on bring team together to meet goals. Work well with others and act as a leader that seeks to lead by example. Hands on approach that encourages team work from all members.

Very proficient with AB PLC application suites, controllers, IO expansion modules, motion control (servo and VFD). Ladder logic controls and commands. Familiar with GM and Ford programing templates. Knowledgeable with Siemens PLC application suites, ladder logic, function block and Boolean capable. Have worked with the following safety controllers/devices: SICK area scanners (programed multiple fields for different states), Banner, Schmersal light curtain systems, Schmersal safety relay and Allen Bradley guardlogix safety relays, Keyence light curtains and laser sensors, Sensopart laser sensors.

Hands on approach that focuses on helping team members understand and meet needed goals. Seek to provide flexible approach in leading that meets people where they are at, and builds them up to meet team requirements.

2013-2015 CUSTODIAL TEAM LEADER & PROJECT MANAGER Resurrection Church and School Lansing, MI - Project Manager for new construction and remodel of church and school campuses - Team Leader responsible for developing and implementing long term goals and daily operation of the facilities of the school, church buildings, and grounds - Maintenance of the campus physical plant (boiler operation and management) - Management of campus maintenance needs - Coordinating contractor schedules to ensure projects were completed in a timely and proficient manner - Responsible for ensuring that all projects where completed with all safety and environmental concerns being addressed (i.e., oversaw asbestos abatement and coordinated necessary third-party testing, implemented safety training where applicable for team members)

2017-2019 Tenneco Automotive Robotic Welding & Maintenance Technician Lansing, MI - Install (wire & plumb), setup, and program new equipment and machinery - Responsible for maintaining and programing robots and support machinery - Troubleshooting and repairing faulty equipment, machinery, and robotic systems - Cognex vision system installation and setup, programed patterns for inspection - Monitor and control robot weld parameters to suite the application

2015-2017 Eckhart Controls Assembler, Associate Controls Engineer Lansing, MI - Assemble tooling with pneumatic and electrical controls, panels, and circuitry - Responsible for the troubleshooting of tooling operation - PLC programing with Allen Brady and Siemens plc systems and programing languages - Design pneumatic and electrical circuits using AutoCad and GM Eplan software - Basic servo and VFD programing and tuning knowledge - Provide integration and programing support to customers for tooling

2015-2017 Eckhart Welder, CNC & Manual Machinist Lansing, MI - Fit up and weld components for tooling products using MIG, TIG, Spray, and Pulse welding - Develop and implement weld procedure forms, fabricate jigs and fixturing for welded parts - Perform manual machining on lathe and mill for proper sizing and clearance of components - Perform CNC mill programing, setup, and operation to machine components to specification - Familiar with Solid Works, NX9, and EasyCam autocad systems - Assemble tools to specified requirements - Work closely with engineers and designers to enhance and revise product manufacture - Work on fabricating prototype designs and builds - Provide field service work on tooling and work closely between customers and engineers to ensure product success

2016- Current ELECTRICAL MACHINE CONTROLS-CC Lansing Community College Lansing, MI

2020 INDUSTRIAL TECHNOLOGY AND MANAGEMENT-BAS Ferris State University Big Rapids, MI

2015 WELDING TECHNOLOGY-AAS Lansing Community College Lansing, MI

Polyworks Inspector Training (Hexagon Manufacturing) - DX200 Basic Programing with Arc Welding (Yaskawa Academy) - Basic Servo Tuning/Motion Control Fundamentals (Kendall Electric) - NEC Requirements for Industrial Control Panels (Kendall Electric) - Siemens Basic PLC, HMI, and VFD Programing (Siemens USA) - 2000 Series In-sight Cognex Vision Training (Cognex)