Clay — Senior Controls Engineer

Data Center commissioning support; Prototype development for innovative blow molding heat process; Remote troubleshooting and production support; New production line startup and commissioning support

Manage team to develop PLC code and software tools for material handling systems; Coordinated code development with customer project realization team to provide necessary documentation; Adjusted company standard programming to meet customer specifications; Translated company standard Siemens TIA portal code to Rockwell Studio 5000

Manage team of three controls commissioning engineers in the Pouch Systems group; Lead the planning of modifications to running systems to improve system performance; Maintain work schedules to meet customer needs

Managed team including one senior controls engineer and one junior engineer; Completed start up and commissioning of new automotive exterior mirror and handle assembly lines; Maintained and updated company standards for application to future projects

Design, build and program machine controls for innovative approach for heating blow-mold preforms. Project included custom delta robots, Planar Motor 6D conveyor system, B&R Automation PLC and servos, custom programmed interface for infrared cameras and Ignition HMI and data collection.

Si02 - Auburn, AL -COVID 19 vaccine Vial equipment Rockwell Allen Bradley PLC programming support Epson Robot Programming support .

Provided engineered electrical drawings, panel assembly, programming and startup for five new or drastically overhauled assembly lines Controls lead for research and development of USA's first automated carbon fiber wheel manufacturing process Implemented and expanded OEE reporting system Implemented and maintained plant-wide SCADA system Implemented and maintained plant-wide process tracking system Created automated material call system Provided ongoing floor troubleshooting support

Provided engineered electrical drawings, panel assembly, programming and startup for five new or drastically overhauled assembly lines; Controls lead for research and development of automated carbon fiber wheel manufacturing process; Implemented and expanded OEE reporting system; Implemented and maintained plant-wide SCADA system; Implemented and maintained plant-wide process tracking system; Created automated material call system; Provided ongoing floor troubleshooting support

Lead controls engineer for Industrial Waste Water product line Provided controls solutions for new product development Coordinated with Project Manager and Mechanical Engineer to complete projects successfully Provided new project support including quoting and scheduling Maintained and updated product line drawings and programs Created documentation for Factory and Site Acceptance Testing Performed Factory Acceptance Testing prior to shipment

Lead controls engineer for Industrial Wastewater product line; Provided controls solutions for new product development; Coordinated with Project Manager and Mechanical Engineer to complete projects successfully; Provided new project support including quoting and scheduling; Maintained and updated product line drawings and programs; Created documentation for Factory and Site Acceptance Testing; Performed Factory Acceptance Testing prior to shipment

Provided engineering support to the paint team; Maintained and updated manufacturing standard rates for the paint line; Promoted World Class Manufacturing throughout the facility; Developed project to gain approval for new modernized paint system

Led team of junior controls engineers Completed controls projects for water treatment, wastewater treatment and industrial manufacturing customers Maintained project timelines and budgets Provided detailed estimates and quoting for new projects

Led team of junior controls engineers; Completed controls projects for water treatment, wastewater treatment and industrial manufacturing customers; Maintained project timelines and budgets; Provided detailed estimates and quoting for new projects

Provided full fluid handling, mechanical, electrical and controls engineering design for automated industrial paint systems; Completed full programming, testing, onsite startup, and customer acceptance procedures; Managed subcontractors for system installation; Maintained project timelines and budgets; Produced finished project manuals and documentation; Participated in new potential project reviews for feasibility and quoting

Engineered building automation solutions for commercial, telecommunication, and institutional customers; Assembled detailed competitive quotes; Managed multiple simultaneous projects through project cycle from quoting to final project closeout; Maintained single point of contact for customer; Created streamlined process to allow more timely and effective project execution

Provided mechanical plant engineering support to Caterpillar Engine facility in Mossville, IL; Designed mechanical devices for use in automated engine machining, assembly, and testing processes; Coordinated with electrical engineers as necessary to complete projects