Douglas — Nestle/Gerber Afton Chemical, Ecolab, & Missouri American Water
Douglas
Industries Served
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Work History on Automate America
Documents on File
Programming Skills 7
Achievements
3
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Profile

Skills
About Me
Skilled Trades 3
Software Competencies 7

Professional Competencies 13
Applications 10
Work Experience15

BELCAN/ICC Inc, - System Programmer - Sept 2017 - Feb 2018 Member of Automation Controls group at Afton Chemical plant located in Sauget IL. Responsibilities included Maintaining, Supporting, and Improving the Performance of the Production Unit Control Systems and Executing Control System Programming Requests (CSPRs) when needed. The control system consisted of Siemens 505 PLCs with FasTrak PLC WorkShop Suite programming software and Wonderware Intouch HMI software. MALISKO ENGINEERING - System Programmer/Integrator

Jan 2016 to Aug 2017 PLC & HMI programming for Ecolab Inc. PLC support for Installation Techs on chemical delivery and CIP systems on multiple F&B projects. Installation Engineer on Ecolab 3DTrasar CIP systems. Configured systems to monitor CIP Objects and produce graphics presentation of important process data during the CIP cycles. The collected data was then used to verify that the key CIP parameters were in spec and to identify opportunities to improve to overall quality of the CIP process and decrease the total costs of the Cleaning cycles

May 2011 to Sept 2015 Programmed batch control systems for production of various products at Nestle plants in Eau Claire, WI, Fort Smith AR, Freemont MI, & Franklin Park IL Used Rockwell Automation Control Logix 5000 (Ladder Logic, Sequential Function Charts, & Structured Text) and Wonderware Archestra & Intouch software to upgrade several existing production lines to a ANSI/ISA-88 configuration, making the process more Efficient and Operator friendly. Commissioning & Validation of new control systems

LARSEN & TOUBRO - System Programmer - Apr 2010 - Jun 2010 Programmed Sanitization logic for CLP (Continuous Liquid Process) lines at Proctor & Gamble's Kansas City plant using Rockwell Automation Control Logix 5000 and Wonderware Intouch software. Removed PLC & HMI code for obsolete devices that were no longer need for production (Site Cleared) on the CLP lines. This was a temporary contract position

McENERY AUTOMATION - System Programmer - Nov 2005 - Jan 2010 Programmed new PLC-5 controls and Factory Link HMI Application for Cultured Yeast and Brewing production areas at Anheuser Busch Brewery. Programmed Event & Error triggers for Brewing Process Analysis (BPA) systems at Anheuser Busch Malt Plants. Programmed Event & Error triggers for MAPLE downtime reporting system (PLC-5 & Control Logix 5000) at Proctor & Gamble plant(s). Put together drawing packages (schematics, wiring diagrams, equipment location, panel layouts, BOMs, etc.) for numerous construction projects at Proctor & Gamble's St. Louis plant. Programmed machine interfaces for production lines at Proctor & Gamble's St. Louis plant (Control Logix 5000, Wonderware & Panelview). Drafted Control Schematics, Wiring Diagrams, Control Panel Layouts for Missouri American Water Co. Checked out equipment and started up production processes for numerous client's projects
HONEYWELL PAI - System Programmer - (Contract Position) August-Oct 2005 Reviewed numerous PLC-5 programs to determine areas where the memory usage could be reduced and compiled documentation to outline the process for optimizing and reducing memory usage. Revised PLC programs to optimize and recover processor memory so that additional code could be added. Troubleshooting different process issues that were occurring then reprogrammed code to resolve issues. This was a contract position at Anheuser Busch's Houston Brewery

HAMPTON TILLEY ASSOCIATES - System Programmer - July 1984 - May 2005 Programmed new PLC-5 controls and Factory Link HMI applications for numerous projects in the various production areas at Anheuser Busch Brewery(s). Projects included Process control, Clean In Place (CIP), Utilities, Brewing Process Analysis (BPA). Upgraded equipment and programming for Anheuser Busch Brewery as current equipment aged and new equipment and programming languages were developed. Programmed new PLC-5 controls and Wonderware HMI applications for numerous projects at various Frito-Lay plants. Programmed Control Logix controls and Wonderware & Panelview HMI applications for new Flavored Water Line at Nestles Water Plant in Michigan. Programmed a new Panelview HMI application for a Tropicana Plant in Florida. Programmed a new Wonderware HMI application for a Medicine packaging machine for Korber Medipak in Florida. Checked out equipment and started up production processes for numerous client's projects. Performed Factory Acceptance Tests and Panel checkouts for equipment that was ordered for client's projects. Put together drawing packages (schematics, wiring diagrams, equipment location, panel layouts, BOMs, etc.) for numerous construction projects. Designed & Drafted Control Schematics, Wiring Diagrams, Control Panel Layouts, Operator Control Stations, Lighting Diagrams, & Communications Layouts for various projects. TECHNICAL/PROGRAMMING SKILLS: PLC Programming Rockwell Automations Software, RSLinx & RSLogix 5, 500 & 5000, Allen Bradley - PLC, PLC-2, PLC-3, & PLC- 5, Siemens 505 PLCs. Operator Interface (HMI) Programming VPLink Simulation Software, U.S. Data - Factory Link, Wonder Ware Archestra & Intouch, Rockwell Automation Software - Panel Builder & RSView32

Over Twenty Five years experience in System Integration & Process Control for Clients such as Anheuser-Busch, Frito Lay, Proctor & Gamble, Tropicana, Breyer/Good Humor, Nestles Waters, Monsanto, Korber Medipak, Nestle/Gerber Afton Chemical, Ecolab, & Missouri American Water. Developed, Tested, Started-Up, Commissioned and Validated PLC Programs and HMI Applications for various production operations - Food & Beverage, Manufacturing, Waste Management, HVAC, Material Handling, Clean In Place (CIP), Pollution Control, Quality Control, Device Communications, Sequential Startup & Orderly Shutdown of Equipment in Hazardous Situations, Machine Control. Configured Process Graphics, Operator Interface, & SCADA systems for Control and Monitoring of Process Information and Production Equipment from a Control Room or Remote Operator Stations. Designed & Drafted Control Schematics, Wiring Diagrams, Control Panel Layouts, Operator Control Stations, Lighting Diagrams, & Communications Layouts. Checkout & Startup of PLC based systems, Communications Troubleshooting, PLC & HMI Program Simulation & Debugging. Supervision & Training of Plant Operators, Construction and Maintenance Personnel
Education / Training / Certificates4
Southern Illinois University at Edwardsville, Il. 1974-79 Major: Electrical Engineering - NonDegreed
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