Bhushan — Controls Engineer

Allen Bradley (SLC 5, Micro Logix, Compact Logix, Control Logix, Guard Logix and Micro 800 Series PLC ) FT View Studio, SE, ME, RS View 32, Panel View Plus 6/7

Step 7 V5.5, TIA portal V13, WinCC V7.4

 Detail project engineering of Power Plant Auxiliaries Electrical & Instrumentation controls System.  Reviewing project specification and finalizing the exact requirement of E & I controls scope.  Review of P & ID and preparing technical documents like list of instruments, Electrical Load List, PLC IO list, Power, Control and Field Instruments wiring diagram, soft IO list for third party DCS interface, SAMA logic diagram, Control Write-up, FAT & SAT documents and operator interface manual etc.  Designing Control System Architecture, Communication network and IO's based on project requirement, DCS integration (Modbus TCP/IP, RTU, and Ethernet) and defining the project scope with it.  Electrical Schematics and GA design for the Control panel, overall cable routing, terminal layout, preparation of Bill of Material etc.  Attending the Project Kick Off meeting, clarifying the customer query, taking care of deviation list as per customer perspective, decision making based on the technical issues, requirement & discussion held.  Defining project scope, project timeline, project management & planning, preparing project cost, vendor management & procurement. Assisting project sales manager while negotiation wherever required.  Highly organized and a good multitasker to handle multiple projects / tasks. Providing FAT support for customer / third party inspection, providing commissioning support to the site engineer.  Preparation of Electrical & Instrumentation Controls project estimated cost involved for the project. Also monitoring & controlling the E & I scope cost during project execution.  Generating inquiries and finalizing the contractors after techno commercial discussions with various contractors / vendors.

 Giving Hardware & Software solution of Allen Bradley (Rockwell Automation) PLC, PAC, HMI, Automation Networks Ethernet/IP, Control Net, Device Net, Servo & VFD Drives.  Design & Development of PLC, PAC & SCADA System according to I/O, RIO, and Engineering & Operator work Station, Server/Client Network etc.  Providing Hardware and Software solutions to the client based on Application requirement, doing product selection, Preparing configuration diagram & Bill of Material.  Providing Product Presentation & demo at customer site doing RA on Tour Activity.  Creating awareness in customer for upcoming new product & technology in Automation.  Providing Cost Effective solution to the customer & technically closing the order.  Developing New Application & Giving Solution for Particular Application.

Instrumentation Maintenance & Trouble shooting of Plant Instruments in Continuous Process Industry includes Control valves, Pressure & Level switch, Pressure, Temperature & Flow transmitter, Rota meter, Flow meters, Nuclear & Level Gauge, Pressure troll, RTD, Thermocouple, PID Controller, PLC S7-200, DCS- Provox, Delta –v. Maintenance of Steam Boiler, Air Compressor, Chiller, Air Dryer, N2 Plant, Chilled & Cooling water Pump, Weigh Bridge, Craft & Advance Craft Winder of Barmag.

Electrical & Instrumentation Maintenance & Trouble shooting of Equipment in Continuous Process Industry, PLC, SCADA & DCS Systems, AC Drives, Servo Drives, DC Drives & AC Motor, Power and Control Voltage Distribution, diff. process Instrument. Doing ISO & 5S Activity, Handling Breakdown, Preventive Maintenance to achieve Total productivity of Plant & Machinery, SAP activity.