Michael — Controls Engineer
Michael
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Work History on Automate America
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Documents on file. Only Michael and Automate America admins can view or download them — except the background check, drug test and photo ID, which a customer who shortlists Michael can open.
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Achievements
6
Ratings

Tenure

Earnings

Hours

Profile

Contracts
Programming Skills (4)
iRvision 2D/3D, DCS, Roboguide, Multi arm, and EOAT force sensor
I have 20 years total experience. The last 2 years have been working with development and my previous experience was troubleshooting/debug.
Developed and instructed onsite classes for NXC100 programming/maintenance.
About Me
My expertise is in Fanuc robotics (20 years) both via pendent and Roboguide offline programming. I also have 2 years of experience developing PLC code and HMI displays using Rockwell Studio on a multistation line involving historical data logging. (PLC/HMI experience was gained after my first review below)
My experience is with many manufacturing processes including welding, assembly, material handling, material application (RTV/grease/etc), plasma cleaning, clean room operations, machining, and metal stamping. I have experience with machine vision (inspection and robot guidance 2D/3D laser), multi-arm robot controller setups, and Fanuc force tooling.
Skilled Trades (6)
Experience in high and low voltage circuit terminations and debug.
Experience with machinist tools such as lathe, mill, CNC, and measurement devices
Software Competencies (6)
Professional Competencies (12)
Experience in production support
Basic knowledge of machining practices.
The first 10 years of my career was spent as a maintenance technician working with automated equipment.
PLC and HMI programming and debug
Developing estimates for materials and labor.
Applications: Material handling, assembly, machining, welding (TIG, MIG, and resistance), and part inspection.
Equipment commisioning and debug as both end user and integrator.
Applications (15)
Customer Reviews(5)
Michael was a huge help finishing some open items and supporting 1st production runs. He is very thorough in his documentation and exit plans. We will most definitely use him in the future.
Excellent Communication Great Programmer! Will work with him again anytime
Michael did a great job with programming our robot and vision system and helping to instruct our operators and techs on robot recovery and trouble shooting. We will have him back for additional support for the next phase.
Michael is an asset to the company, this is why Michael was hired on full time.
Good attitude, picked up on the robot programming quickly, however Michael does lack PLC/HMI experience. Overall did a good job.
Work Experience(7)
Robotics integration, programming, and service Business to business negotiations Project management Site management Drafting of sales proposals and invoices
Project manager for service projects up to $250,000 Integration and programming of FANUC robot systems Quotation of customer proposals Performed engineering studies to collect data On Job Training of customer personnel in robotics and vision Coordinated and participated in conference discussions of customer issues and for future scheduling. Provided production support to customers as needed Development of training materials for customers as required
Responsible for modifications of new and used robotic equipment performing material handling, resistance welding, arc welding, and mastic application. Responsibilities included commissioning, robotic teaching, trails, documentation, and production support. Project management Activities at vendor sites to prepare equipment prior to shipment and with vendors after installation on open issues. Audit equipment for Toyota standards and make corrections as needed.
Worked alongside a team of controls engineers to integrate capital equipment Integration and programming of FANUC robot systems Service calls to customer sites in multiple locations nationally to resolve issues Development of vision and robotic systems based on customer templates On Job Training of customer personnel in robotics and vision Assisted in startup of service contract personnel after installation Participated in conference discussions in how to resolve customer issues
Operational Support (2 year contract) 2/2010 – 12/2011 Repair and maintain CNC equipment including FANUC, SUGA, FUJI, and TOYODA lathes and mills Repair and maintain Robotic/motion equipment including AF1, MC1K, FREQROL, ABB, and MOTOMAN Light programming and troubleshooting of logic on TOYOPUC, AUTOMATION DIRECT, TI, and MISTUBISHI brand PLC's Developed materials and instructed training course for Motoman NXC100 for DA9IC/UPJ3D
Manufacturing Engineer 12/2008 – 11/2009 Performed control modifications for ALLEN BRADLEY, MITSUBISHI, KEYANCE, and AUTOMATION DIRECT brand PLC's. Performed control and teaching modifications for FANUC, OTC, PANASONIC, and MOTOMAN robots. 8D problem solving Acting Continuous Improvement Manager Developed Standardized Work Instructions Maintenance Supervisor 11/2007 – 12/2008 Managed a crew of five team members Coordinated repairs of MINSTER, KOMATSU, and BLOW presses. Enforced preventive maintenance schedules Assisted set-up of spare parts inventory
Maintenance and repair of stamping equipment up to 600 ton including AIDA and KOMATSU Performed modifications, maintenance, and repairs for FANUC, PANASONIC, and MOTOMAN robots. Performed maintenance and repairs on painting equipment and compressors. Programmed and troubleshot logic on FUJI, OMRON, MITSUBISHI, ALLEN BRADLEY, and AUTOMATION DIRECT brand PLC's.
Education / Training / Certificates(1)
Facilities Worked At(2)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Michael do?
- Michael is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Michael located?
- Michael is based in Spartanburg, South Carolina.
- What does Michael specialize in?
- Michael works with Fanuc, ABB, Allen Bradley / Rockwell and Yaskawa / Motoman as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work. Michael's skilled trades: Production Support, Electrician, Machinist, Welding and CNC.
- Is Michael available for work?
- Availability unknown. Michael has not marked it recently.
- How do I connect with or hire Michael?
- Create a free profile on Automate America and send a connection or contract request from this profile. Michael can then respond and coordinate the work directly through the platform.














