Kumar — Electrical Engineer

Working with building and implementing factory automation solutions Working with parts feeding, crimping and in-process & vision inspection, electrical testing applications Troubleshooting stepper motors, servo motors, controllers, VFD's. Utilizing mechanical, electrical, and pneumatic schematics, drawings, reference documentation and manuals to establish facts and draw valid conclusions Hands on with automation manufacturing systems in order to allow integration of elements with the manufacturing process including parts loading & unloading, gauging and testing. Working with design engineering and project management tasks, documentation of business requirements etc.

● Designing and Tuning of PID controllers using Simulink. ● CAN communications (J1939) protocols. ● Experience in working with AC and DC Power Distribution systems. Applies electronic tools across a wide range of applications which includes e-builds, modeling & simulations. ● Sound knowledge Interconnect Cables and Harnessing. Working with CMMS software to perform maintenance on equipment, preparing status reports & documents in regards to summary of the maintenance activities. ● Good exposure with Electronic Racks, Cabinets, Boxes and Control Consoles, Printed Circuit Boards – PCB signal and power integrity. Simulations of electronic circuits using P-Spice, Verilog & VHDL. Good understanding ISO standards like ISO 9000,9001,13845. ● System modeling i.e. co-ordinate systems, vehicle modeling and dynamics. ● Experience in installing virtual machines on Linux environment. ● Good knowledge on working with LAN monitoring tools like Splunk & wireshark. ● Basic understanding about functionality of Robotics. ● Having prior knowledge on project management, 5S-optimization techniques, ability to analyze electrical blueprints. ● Business Etiquette, Agile SCRUM, Leadership, Stress and Conflict Management, Communication, and Teamwork.

● Conducted ASHRAE Level I, II and III energy auditing and simulated using Mathcad. ● Implemented lean manufacturing tools such as 5S Techniques. ● Performed Billing Analysis, Rate Analysis, Seasonal and Base Load calculations and Simple Payback period calculations. ● Simulated various renewable energy methods in eQuest software such as replacing with solar, wind power etc. ● Proposed a broad range of energy improvement methods that saved up to 50% of the electricity costs.

Project 1: PLC based automatic bottle filling and capping system with user defined volume selection for industrial purpose. ● Designed, Drafted and Programmed the Electrical Controls and Automation including PLC and HMI. ● Electrical layouts using AutoCAD. ● Working experience on VFD (Powerflex 4), Servo motor control, Servo drive (Ultra 3000) ● Designed Bill of Materials (BOM) using DMAT software. ● Developed HMI for virtual environment using Factory Talk. ● Pneumatic valve control and various other sensors. Project 2: Designing of a High Speed Conveyor System with Accurate Positioning of Containers for labeling machine ● Programmed PLC using Rockwell Studio 5000. ● Designed the servomotor system using LABVIEW. ● Developed Electrical schematics using AutoCAD. ● Designed HMI for conveyor system to move containers in support for labeling machine using Factory talk Studio.