Cody — Maintenance Technician

Experienced in programming, troubleshooting, and maintaining Allen-Bradley PLC systems in high-speed manufacturing environments. Proficient with Studio 5000, RSLogix, and Connected Components Workbench (CCW). Experience developing and modifying ladder logic, troubleshooting communication issues, configuring Ethernet/IP networks, integrating VFDs, and working with remote I/O systems. Skilled in PLC-to-PLC communication, machine sequencing, shift registers, fault diagnostics, and process…

Experience troubleshooting, programming, and maintaining Siemens SIMATIC PLC systems in automated manufacturing environments. Familiar with TIA Portal, STEP 7, PLC diagnostics, ladder logic, function block programming, and industrial communication networks. Experienced in troubleshooting automated production equipment, diagnosing PLC and I/O faults, modifying machine sequences, and resolving communication issues between controllers, drives, and operator interfaces. Knowledge of Siemens HMI…

Hands-on experience troubleshooting and maintaining Schneider Electric industrial control systems in manufacturing environments. Primarily focused on electrical and controls diagnostics rather than PLC programming. Experienced in identifying PLC faults, troubleshooting I/O modules, communication failures, field devices, motor controls, and VFD-related issues. Comfortable using electrical schematics, diagnostic indicators, and troubleshooting tools to isolate equipment failures and restore…

Hands-on experience building, configuring, and troubleshooting Cognex vision inspection systems in high-speed manufacturing environments. Experience setting up inspection applications, configuring camera triggers, adjusting lighting and inspection parameters, and integrating vision systems with PLC controls. Familiar with barcode verification, product detection, and automated reject applications. Comfortable making system modifications, diagnosing inspection faults, and improving inspection…

Over 8 years of experience in industrial electrical maintenance and automation, including nearly 7 years at Niagara Bottling, where I've supported the facility since its initial commissioning. Currently serving as a Senior Maintenance Technician specializing in PLC programming, industrial controls, and electrical troubleshooting. My responsibilities cover multiple production lines, batching and processing systems, utilities, and facility operations. Experienced in troubleshooting and maintaining PLCs, VFDs, industrial networks, motor controls, instrumentation, machine vision systems, and automated manufacturing equipment. Beyond routine maintenance, I've designed and built complete electrical control systems, developed PLC programs, integrated new equipment, and implemented automation improvements to address recurring failures and improve equipment reliability. As the primary automation resource for the facility, I'm regularly responsible for diagnosing complex equipment issues, supporting maintenance teams, coordinating with vendors, and developing long-term solutions that reduce downtime and improve production performance.

Nearly 7 years of experience supporting high-speed manufacturing operations at Niagara Bottling, beginning with the facility's initial commissioning. As the primary automation resource for the facility, I provide technical support across multiple production lines, batching and processing systems, utilities, and other plant operations. Experienced in troubleshooting critical equipment failures, resolving PLC and electrical issues, improving machine performance, and implementing control system modifications while minimizing production interruptions. I work closely with production operators, maintenance technicians, engineering teams, and equipment manufacturers to identify problems and develop reliable solutions. My focus is on keeping equipment running efficiently, reducing recurring downtime, and making improvements that support long-term production reliability.

Extensive experience developing and implementing improvements to industrial automation systems and manufacturing processes. Throughout my career, I've focused on identifying recurring equipment issues, determining their root causes, and developing permanent solutions rather than relying on temporary repairs. I've designed and implemented PLC logic modifications, automated inspection systems, product tracking improvements, equipment monitoring dashboards, and process control enhancements. My work has included improving machine sequences, reducing nuisance faults, optimizing reject systems, and developing custom monitoring solutions for production, maintenance, quality, and other departments. I enjoy identifying opportunities where automation can improve equipment reliability, simplify operations, and reduce unnecessary downtime.

Over 8 years of experience in industrial electrical and automation systems, including 2 years working as an electrician before transitioning further into industrial controls and automation. Experienced in complete electrical installations, control panel design and construction, schematic development, field wiring, motor controls, VFDs, power distribution, and industrial troubleshooting. I've designed and built electrical control systems from the ground up, including developing wiring diagrams, selecting components, assembling control panels, and completing installations through startup and commissioning. Strong background in reading and developing electrical schematics, troubleshooting complex circuits, and integrating electrical equipment with PLCs, HMIs, and automated manufacturing systems. Comfortable handling projects from initial design through installation, testing, and troubleshooting.

Hands-on experience troubleshooting, installing, and integrating industrial instrumentation used in automated manufacturing and processing systems. My experience includes pressure transmitters, temperature sensors, flow meters, level instrumentation, control valves, proximity sensors, photoeyes, and other field devices used in PLC-controlled processes. I've worked extensively with batching and processing equipment, including troubleshooting instrumentation signals, verifying analog inputs and outputs, diagnosing communication issues, and making control system adjustments. Comfortable working with 4–20 mA signals, 24VDC control circuits, PLC I/O, and electrical schematics to identify instrumentation faults and restore proper equipment operation.

Strong background in industrial electrical power and control systems, supported by an Associate of Applied Science (AAS) in Electrical Power and Control from Texas State Technical College (TSTC). Over 8 years of hands-on experience in industrial electrical and automation systems, including power distribution, three-phase motor controls, VFDs, transformers, motor starters, circuit protection, and industrial control panels. Experienced in designing and building complete electrical control systems, including schematic development, component selection, panel layout, wiring, installation, testing, and commissioning. My experience includes troubleshooting complex electrical circuits, diagnosing power and control system failures, and integrating electrical equipment with PLCs, HMIs, and automated manufacturing systems. My background combines formal electrical education with practical field experience, allowing me to approach projects from both the electrical power and automation control sides.

Extensive experience identifying and implementing improvements to automated manufacturing equipment and processes. My approach focuses on finding the root cause of recurring issues rather than applying temporary fixes. I've developed and implemented PLC logic improvements, automated inspection systems, equipment monitoring dashboards, and control system modifications to improve reliability, reduce downtime, and increase production efficiency. Experienced in analyzing equipment failures, improving machine sequences, optimizing sensor and rejector operations, and eliminating recurring faults. I work closely with maintenance, production, and engineering teams to develop practical solutions that improve equipment performance without unnecessarily complicating existing systems. I take pride in finding opportunities to make equipment run more efficiently, safely, and consistently.

Experience designing and improving industrial automation and control systems, including PLC logic, HMI interfaces, SCADA dashboards, and machine inspection applications. I've developed custom solutions for equipment monitoring, fault detection, product tracking, and automated reject systems. Comfortable working through a project from initial concept to implementation, including electrical controls, system integration, testing, and troubleshooting. My focus is on practical, reliable designs that improve equipment performance while keeping systems straightforward to operate and maintain.

Over 8 years of experience in industrial electrical and automation systems, supported by an Associate of Science in Electrical Power and Control from Texas State Technical College. Experienced in complete electrical control system builds, from initial design and schematic development to panel assembly, wiring, installation, testing, and commissioning. My work includes developing electrical schematics, designing control circuits, selecting components, and building fully integrated control panels for industrial automation applications. Strong background in industrial power distribution, motor controls, VFDs, PLC systems, safety circuits, instrumentation, and industrial communication networks. I've designed, built, and integrated electrical control systems involving PLCs, HMIs, sensors, motor drives, and automated inspection equipment. Comfortable working through an entire project, including electrical design, panel layout, field wiring, PLC integration, troubleshooting, and final startup. My experience combines hands-on electrical construction with automation programming, allowing me to develop complete solutions rather than focusing on just one part of a control system.

Extensive hands-on experience with industrial equipment installation, startup, and commissioning. I've been with Niagara Bottling's Temple facility since its inception and played a major role in the initial commissioning, troubleshooting, and startup of automated production systems. My experience includes working alongside equipment manufacturers, engineers, and contractors during installation and commissioning to identify and resolve electrical, mechanical, and controls-related issues. I've been directly involved in bringing production equipment online, verifying PLC and HMI functionality, troubleshooting industrial networks, testing safety systems, and ensuring equipment operates reliably under production conditions. Beyond initial facility commissioning, I've designed, built, installed, and commissioned custom electrical control systems, including complete panel builds, electrical schematics, PLC programming, field wiring, and equipment integration. Comfortable working through all phases of a project, from installation and initial power-up to I/O verification, system testing, troubleshooting, and final production handoff. My experience supporting equipment from initial startup through years of operation has given me a strong understanding of both commissioning requirements and long-term equipment reliability.

My leadership experience comes from both my military background and my career in industrial automation. During my time in the Army, I gained leadership experience serving as a squad leader, developing skills in accountability, teamwork, decision-making, and working under pressure. At Niagara Bottling, while I haven't officially managed an entire department, I've served as the primary automation resource for the facility, independently supporting multiple departments and taking ownership of complex technical projects. My responsibilities extend across production lines, batching and processing, utilities, and other facility operations. I've also worked directly with departments such as HR and Quality to develop custom dashboards, monitoring systems, and automation solutions based on their specific needs. I'm regularly trusted to troubleshoot critical equipment issues, develop solutions, coordinate with vendors and engineering teams, and see projects through from concept to implementation. My leadership style is hands-on. I'm comfortable working independently, taking responsibility for results, and helping others work through technical challenges. I believe leadership is demonstrated through reliability, initiative, and the ability to bring people together to solve problems, regardless of job title.

Over 8 years of experience in industrial electrical and automation systems, including nearly 7 years supporting high-speed manufacturing operations. Strong background in equipment reliability, production efficiency, process improvements, and industrial controls. Experienced in troubleshooting, maintaining, and improving automated production equipment, including PLC systems, VFDs, robotics, machine vision, and industrial networks. I've developed and implemented control system improvements, automated inspection solutions, and production monitoring dashboards to improve equipment performance and reduce downtime. Comfortable working directly with production, maintenance, and engineering teams to identify recurring issues, develop practical solutions, and support continuous improvement initiatives. My experience covers everything from day-to-day troubleshooting to designing, integrating, and commissioning automation improvements.

Approximately 5 years of hands-on experience programming, troubleshooting, and modifying industrial PLC systems, primarily Allen-Bradley/Rockwell and Siemens platforms. Experienced with Studio 5000, RSLogix, Connected Components Workbench, and Siemens TIA Portal. I've developed and implemented PLC logic for automated inspection systems, machine sequencing, product tracking, reject systems, equipment interlocks, and process controls. Comfortable working with ladder logic, timers, counters, shift registers, messaging instructions, and industrial communication networks. My experience includes integrating PLCs with HMIs, SCADA systems, VFDs, vision systems, and remote I/O. I've also worked on PLC-to-PLC communication, Ethernet/IP networks, troubleshooting processor faults, and modifying existing programs to improve equipment reliability. I regularly work with live production equipment, developing and testing control improvements while minimizing downtime. Comfortable troubleshooting complex logic, identifying root causes, and taking projects from initial development through implementation and commissioning.

Hands-on experience developing, integrating, and maintaining SCADA and HMI systems in industrial manufacturing environments. Experienced with Ignition Perspective, FactoryTalk View ME/SE, SQL databases, and PLC communication. I've designed and built custom dashboards for equipment monitoring, production tracking, maintenance reporting, and process visualization. My work includes integrating live PLC data, developing operator interfaces, configuring alarms, troubleshooting communication issues, and connecting SQL databases to provide real-time production information. Comfortable taking a project from initial concept through development, testing, and implementation. I focus on building practical, user-friendly systems that give operators and maintenance teams better visibility into equipment performance and help reduce downtime.

Hands-on experience assembling industrial electrical control panels and automation systems. My work includes panel layout, component installation, terminal wiring, power distribution, PLC and I/O installation, and complete control cabinet builds. Experienced working from electrical schematics and verifying completed assemblies before installation and commissioning.

Extensive experience commissioning industrial automation and electrical control systems. I've been with Niagara Bottling's Temple facility since its inception and played a major role in the initial commissioning and startup of automated production equipment. My experience includes working alongside equipment manufacturers and engineering teams, verifying electrical installations, testing PLC and HMI functionality, troubleshooting communication issues, and bringing equipment into production. I've also independently built and commissioned custom automation solutions, including electrical panels, PLC controls, and inspection systems.

Experienced in developing industrial automation solutions, including PLC programming, HMI/SCADA applications, electrical control systems, and machine inspection systems. I've designed and implemented custom solutions for production monitoring, equipment fault detection, product tracking, and process improvements. Comfortable taking projects from initial concept through programming, testing, and implementation.

Experience fabricating and assembling industrial electrical control panels and custom automation systems. My work includes developing electrical schematics, planning panel layouts, mounting components, routing and terminating wiring, installing PLCs and control devices, and completing electrical testing. I've built complete control systems from initial design through installation and commissioning, with an emphasis on organized wiring, serviceability, and reliable operation.

Experienced developing, modifying, and troubleshooting industrial HMI applications using FactoryTalk View ME/SE and other automation platforms. I've built custom operator interfaces, equipment monitoring screens, alarm systems, and production dashboards. My work includes PLC tag integration, navigation design, alarm configuration, equipment status visualization, and troubleshooting communication issues. I focus on developing clean, practical interfaces that provide operators and maintenance personnel with useful information without unnecessarily complicating system operation.

Experienced in installing industrial electrical and automation equipment, including complete control panels, PLC systems, motor controls, instrumentation, sensors, and industrial communication networks. My experience includes developing electrical schematics, building and wiring panels, completing field installations, verifying I/O, and preparing equipment for startup. I've also been involved in major manufacturing equipment installations and facility commissioning at Niagara Bottling.

Hands-on experience integrating PLCs, HMIs, SCADA systems, VFDs, machine vision, industrial networks, and electrical control equipment. I've developed custom automation solutions involving PLC-to-PLC communication, Ethernet/IP networks, automated inspection systems, product tracking, and SQL database integration. Experienced connecting new equipment and applications to existing production systems while maintaining reliable operation. Comfortable handling electrical integration, programming, communication setup, testing, and commissioning.

Over 8 years of experience in industrial electrical maintenance and automation, including nearly 7 years supporting high-speed manufacturing operations at Niagara Bottling. Experienced in maintaining and troubleshooting PLCs, VFDs, motor controls, industrial networks, instrumentation, and automated production equipment. As the primary automation resource for the facility, I support production lines, batching, processing, utilities, and other departments. My focus is identifying root causes, improving equipment reliability, and reducing recurring downtime.

Experience maintaining and troubleshooting automated material handling equipment in high-speed manufacturing environments. Familiar with conveyor systems, product transfers, accumulation, pallet handling, stretch wrappers, and automated packaging equipment. My work primarily involves electrical controls, PLC logic, sensors, motor drives, and communication systems. Experienced diagnosing equipment faults, improving machine sequences, and resolving issues affecting product flow and production efficiency.

Nearly 10 years of experience supporting automated packaging equipment in high-speed bottling operations. Experienced with case packers, conveyors, inspection systems, product tracking, reject systems, pallet handling, and stretch wrappers. My work includes PLC programming, electrical troubleshooting, machine sequencing, sensor integration, and equipment performance improvements. I've developed custom inspection and control solutions to address missing products, packaging defects, and recurring equipment faults.

Experienced in preventive maintenance and reliability improvements for industrial electrical and automation equipment. My work includes inspecting electrical control systems, identifying developing equipment issues, troubleshooting recurring faults, verifying sensor operation, and evaluating motor drives and industrial communication systems. I focus on identifying potential failures before they result in extended downtime. I also use equipment history and recurring fault patterns to recommend control system improvements and long-term corrective actions.

Experience developing and supporting automated quality inspection systems in high-speed manufacturing environments. I've worked on machine vision applications, barcode verification, missing product detection, packaging inspections, and automated reject systems. My work includes configuring inspection equipment, developing PLC tracking and rejection logic, troubleshooting false rejects, and improving inspection reliability. I've also developed custom monitoring and dashboard solutions to support quality-related operations and provide better visibility into equipment performance.

Experience troubleshooting industrial motion control systems and motor drives used in automated manufacturing equipment. Familiar with drive fault diagnostics, motor feedback, encoder signals, communication issues, and drive-related electrical problems. Comfortable tracing faults between drives, motors, PLC controls, and field wiring to identify the source of equipment failures. My primary experience is in maintenance, troubleshooting, and supporting existing motion control applications.

Extensive experience diagnosing complex electrical, PLC, automation, and equipment failures in high-speed manufacturing environments. Skilled in troubleshooting PLC logic, communication networks, VFDs, sensors, instrumentation, machine vision, and electrical control circuits. Comfortable working under production pressure, tracing problems through electrical schematics and PLC programs, and identifying root causes. My approach is to understand why a failure occurred and develop a reliable solution rather than simply resetting equipment or applying temporary fixes.

Hands-on experience building, configuring, integrating, and troubleshooting industrial machine vision systems, including Keyence, Cognex, and Pressco applications. I've worked on automated inspection systems for barcode verification, missing product detection, open flap detection, and product quality monitoring. Experienced configuring camera triggers, adjusting inspection parameters, troubleshooting lighting and communication issues, and integrating inspection results with PLC-controlled reject systems. I've also developed custom tracking and rejection logic to improve inspection reliability.

Extensive hands-on experience with industrial electrical wiring, including complete control panel builds, field wiring, motor controls, PLC systems, instrumentation, and industrial communication networks. I've developed electrical schematics and completed wiring installations from initial design through testing and commissioning. Experienced with control circuits, power distribution, terminal layouts, cable routing, grounding, and troubleshooting complex electrical systems. Comfortable building new systems or modifying existing installations.

Develop, modify, and troubleshoot PLC programs, HMI applications, and industrial automation systems supporting high-speed manufacturing operations.; Work with SCADA platforms, including Ignition Perspective and FactoryTalk, to develop operator interfaces, monitoring dashboards, and real-time equipment visualization.; Integrate industrial control systems with SQL databases, plant networks, and external applications to improve data accessibility and operational visibility.; Design and optimize automated inspection, product tracking, rejector, and material-handling systems using PLC logic, industrial vision technology, and encoder feedback.; Develop and improve automated process control solutions involving equipment sequencing, instrumentation, and industrial communication networks.; Troubleshoot complex electrical, mechanical, and controls-related failures while implementing long-term reliability improvements.; Recipient of the 2025 Niagara Bottling InnovACT Everyday Innovation Award for contributions to operational improvement and automation.

Filled and moved orders using stand-up forklifts and lift equipment.

Operated forklifts and material-handling equipment to position and transport materials.

Supported mechanical and electrical maintenance for high-speed bottling equipment.; Diagnosed and repaired production equipment faults to reduce downtime.

Maintained and troubleshot electrical systems, PLCs, VFDs, and control circuits; performed equipment repairs.

Maintained and troubleshot aircraft hydraulic systems; performed inspections supporting mission readiness.