Jyothish — Senior Controls Engineer

Increased efficiency & performance of the carton- packing process by 300%

Setting-out quality standards for various operational areas, ensuring a high-quality customer experience

Designed a label system based on the sophisticated Image Processing Technology, where the labels were subjected to morphological operations with Optical character recognition algorithms to find the characters present in the label

Automation System Development on LabVIEW

Automation Operations: Managing the process measurement, control instrumentation and services to monitor the operations; guiding the Automation and Instrumentation Department at corporate level; monitoring the design & engineering of process control instruments & control systems; assuring the quality of engineering services and timely delivery of deliverables

Steering the successful roll-out of improvement projects; establishing strategies for successful execution of projects; managing operations related to client business processes through assessment of potential opportunities; ensuring that projects are properly closed out

Studying the Cartonator Machine, Analysis, Prototyping, Detailed Design, Documentation, Coding & Testing

Axway, SAP ECC, SAP AII

Conducting test plan execution and reporting the results of execution on new software, and solution products; executing tests, reporting outcomes and comparing results with earlier test runs

Project: Automation of Pinion Bearing Preload Assembly with LabVIEW Tools - LabVIEW, NI Softmotion, FPGA Modules, Real Time Modules

Project Management: Steering the successful roll-out of improvement projects; establishing strategies for successful execution of projects; managing operations related to client business processes through assessment of potential opportunities; ensuring that projects are properly closed out Automation Operations: Managing the process measurement, control instrumentation and services to monitor the operations; guiding the Automation and Instrumentation Department at corporate level; monitoring the design & engineering of process control instruments & control systems; assuring the quality of engineering services and timely delivery of deliverables Testing: Conducting test plan execution and reporting the results of execution on new software, and solution products; executing tests, reporting outcomes and comparing results with earlier test runs Process Enhancement: Setting-out quality standards for various operational areas, ensuring a high-quality customer experience, while adhering to SLAs and work processes; creating awareness for driving the projects and process improvement strategy & methodology and ensuring maximum operational efficiency Team Management: Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of project targets; achieving productivity/utilization targets, and deliverable targets within the Engineering Team Project Title: "Non-fill Detection System"P Team Size: 2 members Client: Zydus Platform/Tools: LabVIEW2016, VDM 2016 (Vision Development Module), GigE camera, RS-232

- Title: "Carton Inspection System (Cart-i)" Team Size: 8 Members Client: Installed at more than 400 pharmaceutical production lines Platform/Tools: LabVIEW2014, VDM 2014 (Vision Development Module), DAQMax, RS-232, IEEE 1394 firewire Role: ¬ Developed image processing algorithms & functions in LabVIEW ¬ Drove rejection logic development ¬ Prepared Test cases ¬ Tested developed modules in complete setup ¬ Designed signal conditioning board ¬ Administered panel wiring Highlights: Cart-i was a camera based inspection system that scans the different stages of the carton- packing process and keeps a count of the number of blisters in every carton, the correct blister in the correct carton, the presence of product, inserts and applicators, droppers and other such materials. This system was capable of inspecting 400 parts per minute - Title: "Verif-I Track and Trace (Aggregation, Serialization)" Team Size: 12 members Platform/Tools: LabVIEW2014, VDM 2014, NI Database toolkit, DAQMax, IEEE 1394 firewire, RS-232, MYSQL, MSSQL, ODBC, HALCON 12, Tracelink, Axway, SAP ECC, SAP AII Role: ¬ Participated in the overall development effort and complete cycle of the project ¬ Analyzed complex technical situations and propose creative, effective solutions ¬ Performed Code Review & Architectural level planning ¬ Ensured timely delivery of high quality software ¬ Studied & implemented different country regulations Highlights: Objective of Track and Trace was to restrict counterfeit products/drugs from getting into the market. Verif-I helped secure safety of consumer and safeguard the brand image, by creating unique identification code for individual product which was encoded in 1D, 2D Barcode as per GS1 Standards. This solution was installed in more than 300 production lines. Title: "Automated Trigger Generator & Analyzer System (TGA)"A Team Size: 2 Members Platform/Tools: LabVIEW2014, DAQMax, NI PCI 6518, RS-232, Role: Studying the Cartonator Machine, Analysis, Prototyping, Detailed Design, Documentation, Coding & Testing Title: "Label Inspection System"A Team Size: 8 Members Platform/Tools: LabVIEW2014, VDM 2014 (Vision Development Module), DAQMax, RS-232, IEEE 1394 firewire Roles: Engaged in the: • Integration of solution in Labelling machine • Development of complex rejection mechanism based on the labelling machine at customer site • Optical Character Verification modules development • Pharma code reader development Title: "Broken Bag Detection System"A Team Size: 2 Members Platform/Tools: LabVIEW2009, VDM 2009 (Vision Development Module), DAQMax 9.2, RS-232, IEEE 1394 firewire Role: Performed study of tablet coating machine, analysis, detailed design, coding, testing and documentation Title: "Pallet Growth Inspection System"A Team Size: 2 members Platform/Tools: LabVIEW2009, VDM 2009 (Vision Development Module), DAQMax 9.2, RS-232, IEEE 1394 firewire