Scott — Automation Engineer

Design, develop, and implement advanced automation solutions for high-speed manufacturing and production environments, improving operational efficiency, equipment reliability, and overall throughput.; Engineer, build, program, and commission custom FANUC robotic cells, integrating robotics with Allen-Bradley and Siemens PLC platforms to automate complex manufacturing processes.; Develop, program, troubleshoot, and maintain Allen-Bradley PLCs (ControlLogix, CompactLogix, PLC-5, SLC-500) and Siemens PLCs (STEP 7, TIA Portal, S7), leveraging more than 25 years of PLC programming experience.; Integrate robots, PLCs, HMIs, SCADA systems, vision systems, conveyors, and industrial networks using EtherNet/IP, Profinet, OPC, and other communication protocols to deliver fully automated manufacturing solutions.; Architected and deployed a FANUC robotic recovery system integrated with Keyence vision technology, significantly improving material recovery, product quality, and operational efficiency.; Designed and programmed complete water processing control systems, including PLC, HMI, and SCADA applications, providing real-time monitoring, diagnostics, alarm management, and production visibility.; Develop automated control solutions utilizing Microsoft Excel and PLC interfaces to streamline production reporting, diagnostics, data collection, and operational workflows.; Lead Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), commissioning, startup, validation, and production support for new manufacturing equipment and automation systems across domestic and international facilities.; Led international Factory Acceptance Tests throughout Germany, France, and Italy in partnership with Krones and Sidel, ensuring successful deployment of advanced bottling systems and seamless production startups.; Spearhead production line startups, troubleshooting, and commissioning activities, minimizing downtime while accelerating time-to-production and improving equipment reliability.; T

Supported automation operations within a plastic injection molding manufacturing environment serving the automotive and medical industries, ensuring high production quality, safety, and equipment reliability.; Oversaw automation for high-volume production, coordinating installations, rebuilds, and process improvements that enhanced productivity, efficiency, and system uptime.; Supervised automation, electrical, and maintenance teams in a high-volume manufacturing environment, ensuring maximum equipment availability, safety compliance, and production continuity.; Provided technical leadership, training, and performance oversight to electricians, automation technicians, and maintenance personnel across daily operations and capital improvement projects.; Designed, programmed, and maintained Allen-Bradley PLC control systems to support automated manufacturing processes and production equipment.; Developed and implemented automation solutions that improved equipment reliability, reduced downtime, and increased overall manufacturing throughput.; Installed, integrated, and commissioned industrial automation equipment including conveyors, robotics, HMIs, motor controls, sensors, drives, and electrical control panels.; Performed advanced troubleshooting of PLCs, electrical systems, industrial controls, and production equipment to quickly diagnose and resolve issues, minimizing production disruptions.; Managed electrical installations, equipment upgrades, and production line rebuilds while ensuring compliance with NEC, OSHA, and company safety standards.; Collaborated with engineering, production, and maintenance teams to implement continuous improvement initiatives focused on quality, productivity, and operational efficiency.; Oversaw preventive and predictive maintenance programs to improve equipment performance, reduce downtime, and extend asset lifecycle.; Supported new equipment installations, Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), commissioning, an