Hugo — Maintenance Technician

Industrial robotics specialist and technical trainer with hands-on expertise in KUKA robotic systems (KRC4/KRC5), robot programming, tool/base calibration, load data management, and industrial automation troubleshooting. Experienced in robot maintenance, system diagnostics, and robotics training development, including creating structured instructional materials for technicians and operators. Skilled in robot system diagnostics, controller maintenance, and software management, including KUKA software updates, system configuration, backups, and recovery procedures. Proven ability to support robotic production lines, resolve automation faults, and maintain uptime in high-volume manufacturing operations.

Fully capable of robot refurbishment and hardware service, including robot disassembly, component inspection, replacement of worn or failed parts, axis component exchange, harness replacement, and controller component replacement (e.g., drives, boards, power modules). Experienced in restoring robots to operational condition and verifying proper function after repair or refurbishment. Strong ability to perform automation diagnostics and root-cause troubleshooting, working with maintenance and engineering teams to resolve mechanical, electrical, and software issues affecting automated production systems.

Demonstrated ability to support and maintain industrial robotic systems, particularly KUKA robots (KRC4/KRC5), in high-volume manufacturing environments. Experienced in robot integration, commissioning, and production line support, including troubleshooting robot faults, diagnosing automation issues, and restoring systems to operational status to maintain production uptime. Proficient in KUKA Robot Language (KRL) programming and robot configuration tasks such as tool and base calibration, mastering procedures, load data configuration, and motion optimization. Skilled in performing robot software updates, controller backups, system recovery, and configuration management to ensure system stability and compliance with operational standards. Experienced in automation diagnostics and problem resolution, including interpreting robot messages, analyzing mechanical and electrical issues, and coordinating with maintenance and engineering teams to resolve faults affecting automated production lines.

Demonstrated ability to support and maintain industrial robotic systems, particularly KUKA robots (KRC4/KRC5), in high-volume manufacturing environments. Experienced in robot integration, commissioning, and production line support, including troubleshooting robot faults, diagnosing automation issues, and restoring systems to operational status to maintain production uptime. Proficient in KUKA Robot Language (KRL) programming and robot configuration tasks such as tool and base calibration, mastering procedures, load data configuration, and motion optimization. Skilled in performing robot software updates, controller backups, system recovery, and configuration management to ensure system stability and compliance with operational standards.

Industrial robotics specialist with 10+ years of experience in automotive manufacturing environments, supporting automated production lines utilizing KUKA robotic systems (KRC4/KRC5). Experienced in robot integration, commissioning support, and production line troubleshooting, maintaining system reliability and minimizing downtime in high-volume manufacturing operations.