Robert — Maintenance Technician

Responsible for all aspects of the manufacturing plants continuous improvement program, including successful implementation of initiatives and programs for approximately 240 personnel Developed, trained and supported an effective SAP Management

I have completed Fanuc Robotics Programming 1 training and have taken classes in Fanuc remanufactoring and service repair ( I am not certifide by Fanuc for warrenty work)

I have completed KUKA Robotics Programming 1 training

In and out of state contract services and deployment capabilities. Prime and Sub Contracting clientele included but not limited to: International Robot Support (IRS Robotics), KUKA, Paslin, Bowling Green Manufacturing, Magna Drive Systems, Tower Industries, Comau. Provide contracts as a Mechanical Tooling Integrator specializing in Tier 1 and Tier 2 Integration for automation systems for the automotive industry

Action-oriented, results driven, loyal, dedicated professional with an intense positive attitude. Continuously work complex and sensitive issues providing balanced solutions to meet objectives. Proven ability to work effectively and efficiently both independently and as a team. Exceptional versatility and adaptability in diverse, arduous, high operation tempo conditions. Proven record of success in handling increasing levels of responsibility. Experience leading teams of 40+ personnel with varying degrees of experience from apprentice to journeyman.

Prime and Sub Contracting clientele included but not limited to: International Robot Support (IRS Robotics), KUKA, Paslin, Bowling Green Manufacturing, Magna Drive Systems, Tower Industries, Comau. Provide contracts as a Mechanical Tooling Integrator specializing in Tier 1 and Tier 2 Integration for automation systems for the automotive industry.

Over twenty years aggregate experience in automotive and aerospace tooling industry leading people and managing resources. Experienced Mechanical Tool Maker specializing in Tooling Integration, Mechanical Design, Tooling Fit-up and Mechanical Tool Assembly for Tier 1 and Tier 2 Automation Systems Comprehensive knowledge of Geometric Dimensioning and Tolerance (GD&T). Wide variety of knowledge includes health, safety, environment, qualify and manufacturing

Over twenty years aggregate experience in automotive and aerospace tooling industry leading people and managing resources. Experienced Mechanical Tool Maker specializing in Tooling Integration, Mechanical Design, Tooling Fit-up and Mechanical Tool Assembly for Tier 1 and Tier 2 Automation Systems. Experienced Maintenance Mechanical Technician with emphasis on International Robotics. Comprehensive knowledge of Geometric Dimensioning and Tolerance (GD&T).

Perform general maintenance on production tools and equipment – heat tools, glue applicators, plastic mold injectors and conveyor systems Fabricate parts, structures, and assemble machinery from blueprints using standard fabrication techniques and assembly on automated systems Operation of all tool room equipment – mills, surface grinder, radial press, lathe, etc Weld utilizing GMAW (MIG), GTAW (TIG), and stick welding Assemble mechanical and/or electronic devices and assemblies referring to engineering specs, prints, layouts and/or verbal instructions Establishment of Fiber glass resin pour pads.

Owner/ Toolmaker Started company in 2016 when I moved from Michigan to South Carolina to ensure continued employment during the transition. I do not intend to continue operation upon gainful employment. In and out of state contract services and deployment capabilities. Prime and Sub Contracting clientele included but not limited to: International Robot Support (IRS Robotics), KUKA, Paslin, Bowling Green Manufacturing, Magna Drive Systems, Tower Industries, Comau. Provide contracts as a Mechanical Tooling Integrator specializing in Tier 1 and Tier 2 Integration for automation systems for the automotive industry. Mechanical design / Assembly/ Tooling Integration for small 1 to 6 robotic cells. Oversee and assist in disassembly and packaging and subsequent unpacking and launching of automation equipment in global manufacturing facilities. Tooling Fit Ups. Robotics Programming. Operational knowledge of KUKA and FANUC robots both as a programmer's assistant and as production line support. All aspects of mechanical design and assembly for machine tooling and automated robotic assembly tooling. Oversight of daily operation for 5 individual teams comprised of 5-7 personnel each. Budgetary compliance, overtime management, travel expenditures, and other direct cost. Maintained 100% contract compliance and ensured client profitability. Designed developed and delivered processes for, compliance, finance control, reporting and management of multiple contracts and personnel management and control. Prepared and maintained all routine and special reports while ensuring all records and reports are delivered to the Contracting Officers Representative within required time frames. Provided supervisory oversight for clientele of field staff at all echelons. Responsible for hiring, payroll, scheduling, and training, in addition to site visits and inspections. Review paperwork for compliance and accuracy. Conduct counseling and performance evaluations with personnel both orally and in writing. Perform equipment inspections and inventory and prepare written reports for accountability. Perform logistics and quality control inspections.

Mechanical design and assembly of automation systems for Tier 1 and Tier 2 Integration. Production and Maintenance Support

Responsible for all aspects of the manufacturing plants continuous improvement program, including successful implementation of initiatives and programs for approximately 240 personnel. Direct development and maintenance of Total Preventative Maintenance Program (TPM). Developed and trained a 6S and Lean Management Efficiency Program. Coordinate and facilitate Kaizen/ lean training events to achieve plant goals and objectives. Implemented and conducted training programs to provide solutions for unique and complex organizational training needs. Developed, trained and supported an effective Visual Management throughout the plant.

Responsible for the tooling budget for assembly and machining aspects alongside schedule and work assignments for a crew of 38 employees with varying degrees of experience from apprentice to journeyman. Responsible for budgetary compliance, overtime management, travel expenditures, and other direct cost for clientele while ensuring both company and customers build and timeline requirements were met. Accountable for budgeting hours, equipment and materials to maintain 8-12% profit margins. Direct knowledge, implementation, and oversight of both company and customer Statement of Work requirements with 100% contract compliance. All aspects of the job from Tool Order Processing and Building of Aerospace tooling, averaging between 60-100 individual tools at one time. Instrumental in the development and implementation of Special Operating Procedures. Oversight of various communications meetings held to foster safety and plant performance. Health Emergency Response Team (HERT) member; First Responder/ Trauma Assessment. Safety Committee Secretary; Produced monthly newsletter and Presidents Monthly Report. Implemented and conducted training programs and provide solutions for unique and complex organizational training and compliance needs. Comprehensive knowledge of Geometric Dimensioning and Tolerance requirements (GD&T) as it relates to machining and tooling. Responsible for installation of new tooling in client facilities to ensure correct application of machine function and customer satisfaction. Build, assembly and diagnosing of automated tooling and machinery. Internal Design Order from conception to final product. Attend design review meetings and preventative maintenance while working with Automation Design Engineers to improve current and future designs of Automation Equipment. Tool and Die work: Blanking die design, nest layouts, surface measuring, bond fixtures, etc.

Responsible for the build of automated tooling and machinery from blueprint to finish. Install and troubleshoot hydraulic / pneumatic systems. Management of employee assignments and hours. Build pre-notch dies and mid-pierce dies to accommodate roll mill forming. Responsible for installation of new tooling in client facilities to ensure correct application of machine function and customer satisfaction. Debugging and application of machine function. Analyze and diagnose findings to determine defects and method of repair. Work off of sequences to create roughing and finishing machine paths. Safe operation of Gantry crane, tow motor/ forklift, aerial/ overhead lifts, Bridgeport. Installation of motors and pumps into machinery working with up to 480V.

Build and installation of robotic weld gun welding assembly. Drilling / Tapping. Establishment of Resin Pour Pads. Check faulty assemblies using mechanical checking equipment / various metrology tools (OMM, Calipers, Micrometers, Height Gages, Bore Gauges, etc.). Assemble mechanical and/or electronic devices and assemblies referring to engineering specs, prints, layouts and/or verbal instructions. Perform general maintenance on production tools and equipment. Fabricate parts, structures, and assemble machines from blueprints using standard fabrication techniques and assembly on automated systems. Operation of all tool room equipment – mills, surface grinder, radial press, lathe, etc. Weld utilizing GMAW (MIG), GTAW (TIG), and stick welding.