Fernando — Controls Engineer
Fernando
Pay Rates
Industries Served
Work History on Automate America
Secure & Personal Files
Documents on file. Only Fernando and Automate America admins can view or download them — except the background check, drug test and photo ID, which a customer who shortlists Fernando can open.
- Resume✓ On file
Achievements
2
Tenure
Profile
Programming Skills (4)
Hardware & Communication Setup Configured ControlLogix and CompactLogix racks and I/O modules. Integrated digital and analog I/O devices across multiple automation cells. Established reliable communication via Ethernet/IP and DeviceNet. Performed I/O mapping and diagnosed failures at module and field-device level. Programming & Ladder Logic Development Developed, edited, and optimized PLC programs using RSLogix 5000 / Studio 5000. Designed automatic sequences including timers, counters, and interlocks. Implemented safety routines and process interlocks to meet Cummins OEM standards. Optimized control routines to improve cycle time and system reliability. Maintained full documentation of program changes for traceability and audits. On-Site Debugging & Troubleshooting Performed live debugging of PLC logic during production and commissioning. Monitored tags, variables, and alarms to detect root causes of system failures. Delivered immediate corrective actions to avoid production downtime. Provided direct support to maintenance teams on PLC logic interpretation. Integration with Robotics and Vision Systems Established I/O communication between Allen Bradley PLCs and FANUC robots, ensuring synchronized operations. Integrated Cognex vision systems (DataMatrix, In-Sight) with PLCs for inspection and traceability tasks. Tuned vision system parameters to ensure reliable detection and rejection of defective parts. Validation & Commissioning Executed FAT/SAT testing with customer representatives. Verified safety devices including E-stops, safety doors, and light curtains. Conducted full validation of mechanical, hydraulic, and electrical operations triggered by PLC logic. Prepared technical reports and presented findings to customer quality and engineering teams.
Verified safety devices including E-stops, safety doors, and light curtains. Conducted full validation of mechanical, hydraulic, and electrical operations triggered by PLC logic.
DataMatrix, In-Sight with PLCs for inspection and traceability tasks. Tuned vision system parameters to ensure reliable detection and rejection of defective parts.
commissioning, mastering, cycle optimization
About Me
Mechatronics Engineer with strong experience in industrial automation, control systems, and robotics within the automotive and manufacturing industries. Specialist in Allen Bradley PLC programming and troubleshooting, with proven expertise in TIA Portal and Step 7. FANUC robotics (commissioning, mastering, cycle optimization) and Cognex vision systems.
Skilled in full project lifecycle from equipment commissioning to software validation, working under strict OEM standards (Cummins, GM).
Professional Competencies (3)
Programmed startup/shutdown sequences and diagnostic routines for sensors and actuators. Implemented interlocks and safety conditions according to Cummins standards. Configured communication modules for data exchange across different PLCs. Executed functional tests for electrical, mechanical, and hydraulic systems. Delivered post-installation support, including maintenance staff training in PLC troubleshooting.
Executed FAT/SAT testing with customer representatives. Verified safety devices including E-stops, safety doors, and light curtains. Conducted full validation of mechanical, hydraulic, and electrical operations triggered by PLC logic. Prepared technical reports and presented findings to customer quality and engineering teams.
Performed FANUC robot commissioning, including mastering, I/O setup, and cycle time improvements. Conducted electrical diagram reviews to validate signal integration.
Applications (1)
On-Site Debugging & Troubleshooting Performed live debugging of PLC logic during production and commissioning. Monitored tags, variables, and alarms to detect root causes of system failures. Delivered immediate corrective actions to avoid production downtime. Provided direct support to maintenance teams on PLC logic interpretation. Integration with Robotics and Vision Systems Established I/O communication between Allen Bradley PLCs and FANUC robots, ensuring synchronized operations. Integrated Cognex vision systems (DataMatrix, In-Sight) with PLCs for inspection and traceability tasks. Tuned vision system parameters to ensure reliable detection and rejection of defective parts.
My Business
Work Experience(1)
Mechatronics Engineer with strong experience in industrial automation, control systems, and robotics within the automotive and manufacturing industries. Specialist in Allen Bradley PLC programming and troubleshooting, with proven expertise in TIA Portal and Step 7. FANUC robotics (commissioning, mastering, cycle optimization) and Cognex vision systems. Skilled in full project lifecycle from equipment commissioning to software validation, working under strict OEM standards (Cummins, GM).
Education / Training / Certificates(1)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Fernando do?
- Fernando is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Fernando located?
- Fernando is based in Chihuahua, Chihuahua.
- What does Fernando specialize in?
- Fernando works with Allen Bradley / Rockwell, Siemens, Cognex and Fanuc as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Fernando available for work?
- Not right now.
- How do I connect with or hire Fernando?
- Create a free profile on Automate America and send a connection or contract request from this profile. Fernando can then respond and coordinate the work directly through the platform.