Hugo — Automation Specialist

Automation Software Development & Robotics Integration: Professional with solid experience in Automation Software Development, including Industrial and Collaborative Robotics (Cobots). Expertise in developing and implementing PLC programs for high-performance systems (Rockwell, Siemens, and Mitsubishi), providing machinery support and maintenance, and working in the training and development of employees. Systems Expertise & Commissioning: Extensive expertise in systems analysis, robot programming and integration, machine and production lines startup and commissioning, adjustments, troubleshooting, root cause analysis, systems upgrades, and the development of interfaces and industrial networks. Data-Driven Reporting: Ability to accurately produce and report Project and Development Management data and effectively communicate with stakeholders in order to facilitate ideal decision-making. Leadership and Communication: Strong skills in interpersonal communication, people and conflict management, critical and analytical perception for analysis of improvement in operational and administrative processes. International Experience: Great international experience with professional trips to Germany, USA, Colombia, Mexico, China, Italy, and Argentina, working with software development, machine startup and operation, and training.

1. PLC Programming & Engineering Expertise in developing robust automation logic using the full suite of Siemens industrial software. TIA Portal (V13 to V19+): Advanced configuration and programming of S7-1200 and S7-1500 controllers. Legacy Systems: Proficient in Simatic Step 7 (Manager) for maintenance and upgrades of S7-300 and S7-400 PLCs. Languages: Expert in LAD (Ladder), FBD (Function Block Diagram), and SCL (Structured Control Language/Structured Text). Safety Integrated: Implementation of fail-safe programming and safety I/O modules to meet SIL3/PLe standards. 2. HMI & SCADA Development Designing intuitive interfaces for real-time monitoring and process control. WinCC Basic/Comfort/Advanced: Development for Comfort Panels and Unified Panels. WinCC Professional / SCADA: Implementation of complex supervisory systems with data logging, alarm management, and user administration. HMI/PLC Synchronization: Optimized tag management and high-performance communication cycles. 3. Industrial Networking & Communication PROFINET & PROFIBUS: Expertise in network topology design, hardware configuration, and diagnostics. Communication Drivers: Integration via Modbus TCP/RTU, OPC UA (for IIoT connectivity), and S7-Communication. Distributed I/O: Configuration of ET 200SP and ET 200pro stations. 4. Motion Control & Drives SINAMICS Drives: Integration and commissioning of G120 (General Purpose) and S120 (High Performance) drives. Technology Objects: Implementation of motion control for positioning, gearing, and synchronized axes within TIA Portal.

Software: AutoCAD Electrical / AutoCAD 2D. Electrical Design: Control panel layouts, wiring schematics, and I/O mapping. Technical Standards: Familiarity with international drafting standards (IEC/ANSI) for electrical symbols. Documentation: Generation of Bill of Materials (BOM) and terminal strip reports directly from CAD environments.

1. PLC & Machine Automation Controllers Expertise in programming and configuring Omron's high-speed control platforms. Sysmac Studio: Advanced programming for the NJ/NX-Series Machine Automation Controllers. CX-Programmer: Proficiency in legacy systems, including CJ1, CJ2, CS1, and CP-Series (CP1H, CP1L, CP1E). Programming Languages: Expert use of Ladder Diagram (LD) and Structured Text (ST) following IEC 61131-3 standards. Logic Optimization: Developing high-speed logic for synchronization and motion-intensive applications. 2. HMI & Visualization Designing high-resolution interfaces for industrial operators. NB & NS Series: Development using NB-Designer and CX-Designer. NA Series: Integration of widescreen HMIs within the Sysmac Studio environment for seamless PLC-HMI data sharing. 3. Motion Control & Robotics Integration Sysmac Motion: Configuration of motion control for multi-axis synchronization and electronic gearing. Servo Integration: Commissioning and tuning of G5-Series and 1S-Series servo drives via EtherCAT. Robot Integration: Connecting Omron PLCs with robotic controllers for unified machine control.

Como o Kuka KRC2 é um sistema legado (legacy), mas ainda extremamente comum e vital em muitas fábricas, é importante destacar que você possui a expertise técnica para manter, programar e otimizar essas máquinas. Aqui está como descrever essa habilidade técnica específica em seu currículo ou portfólio: Technical Skills: KUKA Robotics (Legacy & Modern) KUKA KRC2 Specialist Expertise in programming, hardware maintenance, and troubleshooting of KRC2 controllers (including Edition 2005). Software & Logic: Proficiency in KRL (Kuka Robot Language) for developing complex motion commands, logic structures, and interrupt routines. System Configuration: Experience with Interbus, DeviceNet, and Profibus communication setups within the KRC2 environment. Maintenance & Mastering: Skilled in robot mastering (EMD), mastering updates, and hardware diagnostics for PC-based controllers. Operational Optimization: fine-tuning legacy robotic cells to improve cycle times and extend equipment lifespan.

1. PLC Programming & Control Systems Expertise in Mitsubishi's robust control platforms, from modular to compact solutions. iQ-R & iQ-F Series: Advanced programming and configuration of the latest generation of controllers. MELSEC Q & L Series: Extensive experience with modular high-performance systems and legacy FX-Series (FX3U, FX5U). Software Suites: High proficiency in GX Works3 and GX Works2 for logic development and hardware configuration. Programming Standards: Skilled in Ladder Logic (LD) and Structured Text (ST), focusing on modular and reusable code blocks. 2. HMI & Visualization (GOT) Creating powerful operator interfaces for machine control and diagnostics. GOT2000 & GOT1000 Series: Design and development using GT Designer3. Advanced Features: Implementation of data logging, alarm history, and remote monitoring via VNC. 3. Motion & Servo Control MELSERVO Integration: Configuration and tuning of MR-J4 and MR-J5 servo amplifiers. Simple Motion Modules: Programming multi-axis synchronized movement and electronic cams (e-cam). SSCNET III/H: Setup and diagnostics of Mitsubishi's proprietary high-speed fiber optic motion network. 4. Industrial Networks & Connectivity CC-Link IE: Expertise in CC-Link IE Field and Control networks for seamless factory-wide communication. SLMP (Seamless Message Protocol): Implementing communication between Mitsubishi PLCs and third-party systems like robots or PC-based software.

1. Systems Design & Control Engineering Control Philosophy Development: Designing the overarching control logic and state machine architecture for complex industrial processes. Electrical Engineering: Engineering comprehensive control panel solutions and power distribution schemes using AutoCAD, ensuring compliance with IEC/UL standards. Hardware Abstraction: Expertise in selecting the optimal hardware stack (Sensors, Actuators, PLCs) to balance performance, cost-effectiveness, and long-term maintainability. 2. Advanced Robotic Systems Engineering Kinematics & Path Optimization: Engineering efficient robotic trajectories to maximize mechanical lifespan and minimize cycle times in Kuka, Fanuc, and Universal Robots. Collaborative Application Design: Conducting risk assessments and engineering safety-rated monitored stops and force-limiting applications (ISO 10218-2 / ISO/TS 15066). End-of-Arm Tooling (EOAT) Integration: Specifying and integrating complex grippers, vacuum systems, and vision sensors for high-precision robotic tasks. 3. Industrial Data & IIoT Strategy Digital Transformation: Bridging the gap between OT (Operational Technology) and IT by implementing OPC UA, MQTT, and database connectivity (SQL) for real-time data acquisition. OEE & Analytics: Engineering dashboards and reporting systems to track Overall Equipment Effectiveness, helping management make data-driven decisions. Network Infrastructure: Designing robust and secure industrial network topologies (Profinet, EtherNet/IP, EtherCAT) with a focus on cybersecurity and low latency. 4. Project Lifecycle Management Front-End Engineering Design (FEED): Leading the initial phase of projects, including feasibility studies and technical specifications. Commissioning & SAT/FAT: Managing Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) to ensure systems meet all client requirements before handover. Lifecycle Support: Engineering migration paths for legacy systems (e.g., KRC2 to KRC4/5) to prevent obsolescence and ensure business continuity.

1. Onsite System Installation Hardware Integration: Oversight and execution of control panel mounting, sensor/actuator wiring, and robotic cell physical integration. Network Deployment: Setup and certification of industrial networks (PROFINET, EtherNet/IP, EtherCAT), ensuring low latency and robust communication. Electrical Checkout: Conducting point-to-point I/O testing and electrical safety verification before power-up. 2. Software Commissioning & Startup PLC & HMI Loading: Deployment of final code to Siemens, Rockwell, Omron, and Mitsubishi systems with onsite fine-tuning. Robotic Calibration: Mastering and calibration of Kuka, Fanuc, and Universal Robots, including TCP (Tool Center Point) and Payload definitions. Dry Run & Sequence Validation: Execution of logic sequences without product to ensure mechanical and software synchronization. 3. Performance Tuning & SAT (Site Acceptance Test) Cycle Time Optimization: Fine-tuning robotic paths and PLC scan cycles to achieve or exceed target production rates. Production Ramp-up Support: Onsite monitoring during the first production shifts to ensure system stability and resolve immediate bottlenecks. SAT Execution: Formal handover through Site Acceptance Testing, verifying that all technical specifications and safety requirements are met. 4. Safety Validation & Compliance Safety Circuit Testing: Rigorous validation of emergency stops, light curtains, and safety-rated robot functions. Risk Assessment Verification: Ensuring the final installation aligns with the initial safety design and international standards (ISO/IEC).

PLC Programmer: Rockwell Automation & Siemens Specialist Professional Summary "Highly skilled PLC Programmer with dual-platform expertise in Siemens and Rockwell Automation. Expert in developing sophisticated control logic for high-availability industrial systems, focusing on modularity, scalability, and seamless hardware integration." 1. Rockwell Automation (Allen-Bradley) Expertise Software Environments: Expert-level proficiency in Studio 5000 Logix Designer, RSLogix 5000, and RSLogix 500. Controller Platforms: Programming and configuration of ControlLogix, CompactLogix, and MicroLogix families. Logic Development: Advanced use of Add-On Instructions (AOIs), User-Defined Data Types (UDTs), and Produced/Consumed Tags for inter-PLC communication. Visual Interface: Design of high-performance HMIs using FactoryTalk View ME/SE. Network Integration: Setup and diagnostics of EtherNet/IP architectures, including DLR (Device Level Ring) topologies. 2. Siemens Automation Expertise Engineering Framework: Advanced development using TIA Portal (v13 to v19) and Simatic Manager (Step 7). Hardware Knowledge: Full configuration of S7-1500, S7-1200, S7-300, and S7-400 controllers. Programming Languages: Mastery of SCL (Structured Control Language), LAD (Ladder), and FBD (Function Block Diagram) according to IEC 61131-3. HMI/SCADA: Development of intuitive visualization systems in WinCC (Basic, Comfort, and Professional). Industrial Networking: Expert implementation of PROFINET and PROFIBUS DP/PA, including distributed I/O (ET 200SP). 3. Cross-Platform Capabilities (O seu diferencial) Legacy Migrations: Proven ability to migrate legacy Rockwell systems to Siemens and vice-versa, ensuring logic parity and minimal downtime. Standardization: Implementing unified programming standards across different hardware platforms to simplify maintenance for the end-user. Gateway Communication: Bridging the gap between Siemens and Rockwell ecosystems using communication gateways or OPC UA protocols.

Robotics Expertise & Integration Services 1. Industrial Robotics (High-Payload & High-Speed) Expertise in deploying and optimizing heavy-duty industrial robots for demanding manufacturing environments. KUKA Robotics: Expert programming in KRL (Kuka Robot Language) for KRC2, KRC4, and KRC5 controllers. Experience with WorkVisual and SafeOperation configuration. FANUC Robotics: Proficiency in TP (Teach Pendant) Programming and KAREL. Skilled in iRVision integration and Roboguide simulations. Applications: Advanced path planning for Spot/Arc Welding, Palletizing, Material Handling, and High-Precision Assembly. 2. Collaborative Robotics (Cobots) Specialist in flexible automation designed for safe human-machine interaction. Universal Robots (UR): Certified programmer for CB3 and e-Series (UR3, UR5, UR10, UR16). Expert in Polyscope and URCaps integration. Safety Compliance: Implementation of power and force-limiting (PFL) parameters according to ISO/TS 15066 and ISO 10218 standards. Rapid Deployment: Designing mobile robotic bases and flexible grippers for fast re-deployment across different production lines. 3. Robotic Cell Engineering End-of-Arm Tooling (EOAT): Specification and integration of mechanical, vacuum, and magnetic grippers tailored to specific part geometries. Vision & Sensing: Integration of 2D/3D vision systems for part localization, quality inspection, and robotic guidance. PLC-Robot Synchronization: Engineering seamless communication via Profinet, EtherNet/IP, or EtherCAT to ensure perfect timing between the robot and the master control system.