Meena — Controls Engineer

Developed, tested, and optimized Siemens PLC programs in TIA portal for various industrial automation projects, improving process control and system reliability. Developed and fine-tuned DCS and PLC systems to enhance process efficiency and reliability. Configured and integrated PLC, HMI hardware and software with SCADA systems and other control devices to ensure seamless operation and data acquisition. Led the SCADA system integration for monitoring and controlling cleanroom environments, ensuring FDA and GMP compliance. Led PCS7 and WinCC configurations to integrate SCADA systems with cleanroom environments, ensuring real-time monitoring and FDA compliance. Configured Factory Link HMI systems, enabling intuitive user interfaces for critical process monitoring and control.

Assisted in upgrading SCADA systems and optimizing performance monitoring for critical processes, using protocols such as Modbus and EtherNet/IP. Assisted in the installation and integration of SCADA systems in TIA Portal across various production facilities, ensuring real-time monitoring of critical operations like fermentation and aseptic filling. Coordinate field efforts to support the new product introductions and the validation of these products during field trials. Provided training and technical support to plant personnel on the use and maintenance of SiFACS, ensuring smooth operation and minimal downtime.

Designed and programmed PLC control systems to automate brewing processes, including mashing, fermentation, and bottling, leading to improvement in process efficiency. Configured and maintained SCADA systems for real-time process monitoring and control. Integrated PLCs with industrial communication protocols such as Profinet, Ethernet/IP, and Modbus to create unified control across diverse equipment. Utilized AutoCAD Electrical for the design of electrical schematics, ensuring precise installation and integration of automated equipment in breweries. Created and updated control system documentation, including process flow diagrams, wiring diagrams, and user manuals.

Led the development and implementation of advanced control systems for high-tech manufacturing facilities, including robotics and assembly lines, resulting in productivity increase. Integrated FANUC, KUKA robots with PLCs and vision systems to create fully automated production lines. Programmed and configured FANUC robots for various applications, including welding, painting, and material handling. Developed, tested, and optimized Siemens PLC & HMI programs in TIA Portal for various industrial automation projects, improving process control and system reliability.