Akhila — Controls Engineer

Utilized Allen Bradley's reporting and Historian capabilities to analyze performance data, leading to actionable insights and process improvements.

Led the design and implementation of automation systems using Siemens S7 and TIA Portal, significantly improving operational efficiency in CPG and FMCG industries.

Utilized Autodesk software (AutoCAD, Inventor) to create and modify detailed engineering drawings and models for automation projects in CPG and FMCG sectors.

Implemented machine learning algorithms using Python to optimize production schedules and predictive maintenance, resulting in a X% increase in operational efficiency.

Collaborated with cross-functional teams to translate project requirements into functional design solutions, enhancing system efficiency and effectiveness.

Configured SCADA software (e.g., WinCC, Ignition) to visualize operational data, enhancing user interface and usability for operators. Developed and optimized alarm management systems to ensure rapid response to operational issues, improving overall system reliability and safety. Integrated SCADA systems with PLCs (e.g., Siemens S7, Allen Bradley) to facilitate seamless data communication and control across automation systems.

Collaborated with senior engineers to design and implement control systems for automation projects, ensuring adherence to specifications and industry standards Developed and modified PLC programs (e.g., Siemens, Allen Bradley) and configured HMI interfaces to optimize machine performance and user interaction. Conducted system testing and validation to ensure reliable operation and compliance with project requirements, including performing installation and operational qualifications (IQ/OQ). Provided technical support for existing control systems, diagnosing and resolving issues in a timely manner to minimize downtime and maintain productivity.

Contributed to the successful rollout of a new automation project that resulted in a X% increase in production efficiency within Mondelez facilities. Enhanced existing PLC programs, achieving a Y% reduction in cycle times for key manufacturing processes, leading to increased throughput. Identified and implemented cost-effective solutions that reduced maintenance expenses by Z%, improving overall system reliability and performance.