Carlos — Controls Engineer

Experience with Siemens TIA Portal, including versions V14 to V17, and hold a VASS 6.0 Standard certification. I have successfully upgraded PLC software and HMI screens to TIA Portal V16, adhering to new programming standards, and have been involved in multiple commissioning projects where I utilized TIA Portal for PLC programming and system integration. My expertise includes developing control software, integrating various control equipment, and upgrading existing systems, demonstrating my proficiency in handling complex industrial programming tasks with TIA Portal.

I have advanced experience interfacing with KUKA, having developed and commissioned control software for a robot cell interfacing with a KUKA robot. I successfully coordinated the operational sequence with an Omnia X-ray Machine and developed an HMI interface, demonstrating my proficiency in programming and integrating KUKA robots into complex automated systems.

I have advanced experience with Bosch systems, particularly their screwdrivers and nut runners. In my projects, I have developed control software for the Tiguan rear axle assembly, which involved interfacing with Bosch screwdrivers. Additionally, I have developed and commissioned control software for automatic screwing interfaces using Bosch nut runners. My work demonstrates a strong proficiency in integrating Bosch equipment into production lines, ensuring precise and efficient operation of automated assembly processes.

I have advanced experience with Keyence vision systems, particularly in the context of integrating these systems into automated inspection processes. One of my notable projects involved developing and implementing a Keyence vision system as a Poka Yoke for the final inspection of rear axle assemblies. This project required me to develop software for a Universal Robots (UR) cobot and configure the Keyence system to ensure accurate and reliable inspections. My work demonstrates a strong proficiency in utilizing Keyence vision systems to enhance quality control and ensure precise assembly processes.

I have extensive experience in commissioning industrial automation systems. Notable projects include the Audi Q5 SUV assembly line, a machining line (Gantry) X10, and the Schuler Press, where I handled onsite updates, rewiring, and motion control initialization. At Stellantis facilities, I focused on testing robot sequences, I/O tests, and server communication. My thorough approach ensures systems are fully functional, optimized, and ready for production.

I have extensive development skills, particularly in the field of industrial automation and control systems. Over the years, I have worked on numerous projects where I developed control software for various applications. For example, I developed control software for the Tiguan rear axle assembly, integrating high-tech components such as Bosch screwdrivers, Siemens, Murr, Euchner, and Festo distributed I/O devices. I also engineered process modifications for the windshield assembly line to enhance signal monitoring for model changes, and designed a testing protocol for ABS sensors using a Universal Robot cobot. My development work also includes retrofitting machinery, such as upgrading the electrical cabinet with a new Beckhoff controller for a hydraulic press, and creating an HMI interface for a robot cell. These projects reflect my ability to develop robust and efficient control software solutions that meet the specific needs of complex manufacturing processes.

I have advanced skills in integrating various control and automation systems within industrial environments. My experience includes integrating high-tech components such as Bosch screwdrivers, Siemens distributed I/O devices, and Beckhoff controllers into complex assembly lines. For instance, I developed interfaces for the Tiguan rear axle assembly, coordinating communication between Bosch screwdrivers, Murr, Euchner, and Festo devices. Additionally, I configured and integrated Keyence vision systems with Universal Robots (UR) cobots for final inspection processes, ensuring seamless operation and data transmission. My work on the retrofit of hydraulic presses involved updating electrical cabinets and integrating new controllers, demonstrating my ability to modernize and optimize existing systems. These projects highlight my proficiency in creating cohesive, efficient automation systems by seamlessly integrating diverse technologies.

I have strong troubleshooting skills in industrial automation and control systems. I have successfully resolved issues during the commissioning of various production lines, such as rewiring sensor cables for the Schuler Press and debugging PLC programs for engine assembly lines. My experience includes diagnosing and fixing problems with Siemens TIA Portal and Step 7 software, as well as optimizing communication protocols and ensuring the seamless operation of integrated systems. My ability to quickly identify and address technical issues ensures minimal downtime and efficient production processes.