Mikel — Senior Controls Engineer
Mikel
Industries Served
Languages
Work Preferences
Work History on Automate America
Documents on File
Programming Skills 3
I am not up to speed as to what is new with motion/servo controls. I haven't used Kinetix in 3 years.
With the introduction of TIAP V17-18, I have had little exposure to the new features contained in these versions.
Achievements
2
Tenure

Profile
About Me
ELECTRICAL, MECHANICAL AND TECHNICAL SKILLS
• Programming in various software platforms including, but not limited to, the following:
- RSLogix5/500/5000, Studio 5000, RSView32, FactoryTalk View ME, SE
- Siemens Step 7 Classic, Siemens TIA Portal, WinCC Advanced, WinCC Professional, Integra W6 (Automotive Standard in TIAP V16)
- GE Rx3i, Proficy, QuickPanel+
- Yokogawa CentumVP
- AutomationDirect
- Safety systems involving Siemens and Allen-Bradley platforms
- Redundant I/O, Safety I/O, ProfiSAFE
- VTScada
• Advanced troubleshooting skills using P&ID drawings, electrical schematics, and proper test
equipment
• Knowledgeable of fieldbus protocols including: Controlnet, Devicenet, Ethernet/IP, Profinet, Profibus, IO Link (Balluff Masters and Slaves), AS-I, Modbus RTU, Modbus TCP
• Developed and maintained batching systems involving recipe management via load cells, mass
flow meters, pressure transmitters, pressure transducers.
• Commission and troubleshoot standard and safety sensors including but limited to:
- Light curtains, safety mats, area scanners, vision systems
• Knowledge and ability to commission and troubleshoot single phase, 3-phase motors:
- Motor starters, smart motor starters
- Variable Frequency Drives
o SIMATIC, Danfoss, Yaskawa, PowerFlex, ABB, Toshiba, DURAPulse GS3
o Closed Loop, Open Loop Vector
- Servo Drives
o AB Kinetix, Emerson Digitax
Skilled Trades 3
Autmotive, SSO/CSO pump and lift stations, textiles.
Former EI&C technician for a chemical plant.
I have used my skillset to troubleshoot electrical and mechanical problems that may arise.
Professional Competencies 6
I have been a member of several teams in manufacturing where we looked for ways to streamline and improve processes on the plant floor. In addition, as a member of those teams, we initiated efforts for real-time and historical data.
I programmed PLC5, SLC, Compact and ControlLogix my first 8 years for a floor-covering manufacturer. I have worked closely with many natural gas and oil processing facitlies, liquid asphalt terminals, and automotive manufacturers
I am proficient with Allen-Bradley and Siemens.
Developed a SCADA system for a fully automated liquid asphalt terminal using WinCC Professional. Developed a VB.NET system using OPC DA for continuous dye range in carpet manufacturing.
I have assisted electrical designers with the control and power distribution of many systems.
I have compiled documentation for many systems with which I have been involved in the design, programming, installation, and commissioning.
Applications 7
UL 508
Why Choose Me
I love to learn and I learn fast. My 22+ years of experience performing various tasks from process control and automation to data acqusition and reporting has given me a diverse skillset that allows me to fit in various roles.
Work Experience11

Chattanooga, TN Provide support for the City of Chattanooga's WWTP and pump stations. ◦ Develop new PLC programs and HMI displays for pump station upgrades. Develop and provide support for other customers; equipment upgrades, SCADA additions and upgrades. ◦ Automotive, bakery, recycling Review and red line electrical schematics prior to procurement of hardware and software development. Assist in the training of new hires based on the needs of the customer base.

Worked on projects with MBUSI and VW of America.

Worked on projects at MBUSI and Volvo Cars USA.

Dalton, GA Work with contract integrators in the debugging and commissioning of a Yokogawa DCS at three different manufacturing plants. ◦ Replace VFDs as needed due to obsolescence or failure ◦ Configure, address, and add AS-I devices to the gateways on the various AS-I networks ◦ Configure and troubleshoot HART devices using a YHC5150 communicator including, but limited to flow meters, pressure transmitters, and temperature transmitters ◦ Create and update Logic Charts, Sequence Tables, Graphics, Trends in CentumVP as needed Perform mechanical maintenance on control valves, discrete valves, check valves, pneumatic diaphragm pumps, instrument air manifolds and associated air lines. Specify components and build remote operator stations for use in classified areas Run industrial network cables and terminate end points as needed including but limited to MICKY AS-I, Ethernet, and Analog signal isolators

Chattanooga, TN Program, debug, and commission new equipment for customers. ◦ PED Welders ◦ GMAW cells including those with smart tooling Perform on-site integration for new equipment Modify existing PLC programs in GMAW cells to accommodate new tooling.

Chattanooga, TN Develop, implement, and support control systems for liquid asphalt terminals, polymer modified asphalt blending systems, emulsion blending systems, automated tank farms, and combustion ratio controllers for thermal fluid heaters. Participate and lead training for customers who are using Heatec products. Start R&D initiatives to improve current products as well as offer new products.

Senior Controls Engineer. Worked with various customers, internal and external, in providing automated solutions.

CONTRACT CONSULTANT via Siemens, Dalton, GA Plan and execute system conversion from legacy hardware to current generation hardware and software platforms for Siemens Develop Initial hardware and software Solution off-site. Refine the system during testing deployment and commissioning Work with the customer, as a representative of Siemens, to plan and deploy the solution

Dalton, GA July 2011 – July 2014 Design, commission, and support control systems for machines and equipment used in textile production Migrate control systems from legacy platforms to new platforms Provide electrical and mechanical support for existing systems

Teems Electrical and Siemens Power Generation Maintain Electrical and Control Systems Design and commission systems for contract customers Perform system analyses for power generation systems

Design, develop, deploy, and maintain control systems used in the continuous dyeing and coating of tufted floor covering ◦ Line VFD controls ◦ Dyeing and applicator controls ◦ Stain Treatment applications and applicator controls ◦ Carpet drying and oven controls Design User Interfaces and HMIs using RSView32, Factory Talk View SE/ME, Visual Basic and VB.NET using OPC DA for PC to PLC communications Participate in meetings as part of a process improvement team and off-quality reduction.
Education / Training / Certificates2

Atlanta, GA 1994-1999
Facilities Worked At3

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