Jerod — Senior Controls Engineer

Commissioning, Modification, Development for Tending, Material, welding, etc

(Contract) | Ghent, KY Streamline code (TIA17), debug systems, enhance efficiency for Finish Mill, Rolling Mill, Caster. Customize HMI, pulpit screens with Aveva for improved user interface, operational clarity. Integrate remote panels into alarm systems via Kepserver, boosting system responsiveness. Initiate, quote Octoplant installation, laying groundwork for future upgrades. Capture, analyze iBA data for machine learning applications, driving innovation.

(Contract) | Dundee, MI Commissioning and Siemens support for 6 multi-robot gantries, enhancing machining line efficiency. S7-319F's,Step7 5.7, WinCC Responsible for electrical commissioning, safety programming and hardware validation on all rails. Programmed robot decision-making and data transfer, optimizing rail operations. Implemented Telesys Laser Marking, streamlining end-of-line processes. Facilitated challenging retrofit of relocated equipment, achieving operational success.

(Contract) | Carmel, IN Led commissioning of new Coffee Concentrate Line, enhancing production efficiency. Programmed Siemens S7-1500s and AB 5580s, optimizing system performance and reliability. Integrated Ignition with MES, streamlining data flow and operational insights. Developed HMI for weigh room, improving user interaction and process accuracy.

Berlin-Brandenburg, Germany Lead all Glazing Line programming at Berlin site, enhancing efficiency and automation. S7- 1519F, TIA v17, B&R Developed MES and SCADA systems for Glazing, improving operational control at GigaBerlin. Engineered kinematic motion code for Toe-Align cell, optimizing robotic integration. Directed VersionDog to Octoplant migration, streamlining facility operations. Managed Codesys-based controls, ensuring seamless Beckhoff, Wago, Indraworks integration.

Austin, TX Led Glazing Line programming at GigaTX, enhancing efficiency and precision. S7-1519F, TIA v17, B&R Developed MES and SCADA systems for Glazing, achieving seamless integration. Engineered kinematic motion code for Toe-Align cell, optimizing robotic operations. Implemented FANUC robotic programming, improving automation processes. Integrated MES and SCADA for Toe-Align, ensuring cohesive system functionality.

Patriot, IN Developed controls for Schneider Electric's Bussbar Line, integrating 6 PLCs and 8 HMIs. M580, Unity Pro, Eco Struxure Commissioned Siemens Safety PLC for Ocado's Clermont, FL facility. Modernized Tech Data's 7 USA Fulfillment Centers using Ignition 8.1. Acquired OEE and metrics data for Rivian in Normal, IL using Logix and Ignition 8.1.

Seguin, TX Maintenance Strategic Planning Developed technical specifications for 3 Texas facilities, enhancing operational efficiency. Led $2M capital projects, optimizing resource allocation and project delivery. Standardized automation processes, improving consistency across facilities. Recruited and led a team of 12 engineers and technicians, fostering skill development. Facilitated technical analyses, ensuring robust problem-solving and system reliability.

Machining and Assembly | Schertz, TX Led startup of automated diesel head machining facility in Texas, achieving full operational status. Integrated production equipment using Plexus and Tridium's Niagara Framework for enhanced efficiency. Designed and programmed RO Water management system, ensuring optimal resource utilization. Implemented VersionDog for controls versioning, improving system reliability and traceability. Executed controls programming for Caterpillar engine heads and blocks, enhancing production precision. S7-319F, Step7 v5.5

(Contract) | Auburn Hills, MI Designed and implemented PLC/HMI software for GM engine washers, enhancing process efficiency. Programmed Siemens S7 300 and Fanuc R30ia robots for precise washing and deburring tasks. Developed automation for GM Defiance Block washing line, improving operational throughput. Commissioned GM RIO Head Flushers, ensuring optimal performance and reliability.

(Contract) | Florence, KY Commissioned and supported startup of advanced production lines in Florence, KY. Siemens 840D, S7-317F, Step7 5.5 Programmed and commissioned 26 Siemens machines and 32 ABB robots, achieving operational standards. Certified equipment in Germany with vendors, ensuring compliance with operational and UL standards. Implemented VersionDog software, enhancing version control and operational efficiency.

(Contract) | St. Louis, MO Led commissioning of ethanol plant powerhouses, ensuring operational readiness and compliance. Managed powerhouse controls, achieving successful NOx certification for 8 boilers. Implemented SCADA systems, enhancing monitoring and control efficiency. FTView SE Conducted IO checkout for solar plant, ensuring system integrity and functionality.

(Contract) | Loveland, CO Completed startup and qualification of 3 depalletizers at Naked Juice, enhancing efficiency. Programmed ControlLogix and Wonderware for seamless line control and operational excellence. Developed S7 Logic and WinCC HMI for Rexam supersorter retrofit, improving system performance. Collaborated with teams to solve complex technical challenges, ensuring project success. Delivered impactful solutions, contributing to improved operational productivity.

Vevay, IN Led automation projects for Highway, Water, Waste Treatment departments, enhancing efficiency. Standardized ControlLogix in Water, Waste Treatment, improving system reliability. Collaborated with Water Dept. to develop HMI, OPC reporting, optimizing troubleshooting. Designed electrical systems for Highway's brine equipment, ensuring operational success.

(C7) (Contract) | Troy, MI Supported GM assembly plant startups, integrating control systems for robotics and conveyors. Programmed and validated analysis routines on SLC, PLC, and ControlLogix controllers. Ensured PLC programs aligned with GM standards, aiding MAST system installation. Enhanced operational efficiency through precise control system integrations. Collaborated with teams to achieve seamless installation and system compliance.

(C7) (Contract) | Dayton, OH Repaired Oklahoma City GM plant post-tornado; integrated control systems to GM standards. Enhanced efficiency by interfacing ControlLogix/Devicenet with Cimplicity via ControlNet. Developed PanelView screens and andon boards, boosting operational and maintenance efficiency.

Hebron, KY Developed standard methods for connecting Datalogic barcode scanners and RFID antennas to all major PLC / Fieldbus packages. Provided the systems level input for the design team that designed Datalogic's Devicenet, Ethernet/IP, Profinet, and Modbus TCP integrated products. Integrated Datalogic scanners into customer control systems on large projects: UPS, Airborne Express, and Loomis. Assisted conveyor integrators in developing data and tracking logic based on Datalogic products. Wrote HMI/Test software to standardize testing in the Datalogic US repair facility.

Louisville, KY Designed and commissioned conveyor control systems, enhancing efficiency and reliability. Created HMI systems for industrial controls, improving user interaction and system monitoring. Led field installations, ensuring timely completion and quality standards. Executed field modifications, optimizing material handling systems for diverse applications. Managed all project phases, delivering successful outcomes from concept to commissioning.

West Carrollton, Ohio Installed robotic systems, enhancing operational efficiency and reducing downtime. Collaborated with clients to create tailored software solutions, boosting productivity. Diagnosed and repaired systems, ensuring optimal performance and reliability. Partnered with Honda on a Neural Network prototype, advancing welding technology.

Collins Avionics Division | | Melbourne, Florida Installed and maintained HMI systems, enhancing plant efficiency and reliability. Set up and maintained automated electronics equipment, ensuring optimal production flow. Developed ISO 9000 compliant documentation, improving product testing accuracy. Resolved technical issues swiftly, minimizing downtime and enhancing productivity. Collaborated with teams to implement process improvements, achieving measurable results.

Mason, Ohio Maintained CNC lasers, ensuring optimal performance and reliability. Developed laser parameters, enhancing material machining precision. Created 5-axis machining programs, improving production efficiency. Programmed and maintained EDM machines, boosting operational uptime.