Kanagarajan — Deputy Manager

ORGANIZATION: GENIX Automation, Pune DURATION: 6 Years DESIGNATION: Deputy Manager Controls Roles: PLC & Robot Programmer ORGANIZATION: AVASARALA Technologies, Bangalore DURATION: 2 Years DESIGNATION: Technician Roles: PLC Programmer No 120, P&T Colony, Narashimanaikenpalayam, mounasamy-34440652 HIGHLIGHTS Managed a team of 26 no of members in Hirotec India Pvt Ltd. Successfully Installed and Programmed 3 different LASER Brazing Cell for Volkswagen & TATA MOTORS Developed and installed the world's Fastest Plastic Laser Welding Machine to HP printers in Singapore along with Laser Electronic LPKF Germany. Installed fastest Trans bonding lens coating process line at Philippines. Developed and Installed the LASER Brazing Cell for SKODA India 2.0 Project PROGRAMMING STANDARDS VASS 5 Robot Programming MSIL Robot Programming BMW Robot Programming DCP Standard FORD VOSS Standard TRAINING ATTENDED KUKA VASS 5 Robot Programming Expert Level KUKA Robot Programming in KUKA academy FANUC training in Bangalore FANUC training academy ABB Programming in Bangalore ABB training academy LASER BRAZING & WELDING training in Germany by LASER LINE, SCANSONIC & HIGHYAG ACADEMIC DETAILS BE - Electrical & in correspondence in RVD University in 2010 Diploma in Electrical & Electronics Engineering 2004 - 2006 in Rama HARDWARE AND SOFTWARE SKILLSET: Category Skills Robots ABB - IRC 5 Controller with Safe Move KAWASAKI - E-Controller with Cubic-S KUKA - KRC2, KRC4, VKRC2, VKRC4 controllers FANUC - R30ic, R30ib, R30ia controllers with DCS PLC Allen Bradley, Siemens Robot Simulation software's Siemens PLM - Process Simulate, Rob cad Fanuc - FANUC ROBOGUIDE Simulation ABB - ABB's Robot Studio simulation and offline programming software Kawasaki - K-ROSET offline robot Simulation software. Communication Protocols Robot - Master & Slave configuration. Ethernet -IP, Profi-bus, Profi-net (RJ45 and FO), CC-link, RS232, RS485-Modbus, Device- net Onsite Programming & Installation Support Expert in Teaching Spot, Roller Hemming sealing/Dispensing, Stud, MIG, Riveting, clinch gun and all associated pedestal applications with Material handling with Hem press and Machining Equipment's Robot Zone setup and Dress pack adjustment, actuators setting. Auto debug with PLC and troubleshooting. Cycle time reduction and JPH throughput improvement. Expert in Vision System setup for Part checking and identical process Automation. Robot Safety system with Kawasaki Cubic-S, Fanuc DCS and ABB Safe Move Pro. Capable of performing the following manufacture engineering functions: Robot, PLC & Controls system, Tooling, Process & layout design, Quality engineering, Ergonomics & safety. Logic developing and interface with program machine control (siemens- Step7, Allen Bradly- Ladder Logic) Robot external safety device, safety sensors and light curtain, Area Scanner Interfacing. Preparation of Bill of Materials based on I/O, JPH Calculation and Cycle Time Fixing. Project Management Skills Understanding RFQ and Technical Documentation for BIW projects Supplier Evaluation, Selection & Negotiation Developing and maintaining a detailed project plan Project Co-ordination, planning & monitoring Managing and leading the project team Act as interface between supplier & other cross functional team Project Kick off & Design approval meetings Time estimation for simulation, layout, Robot prog & installation Recording and managing project issues and escalating Providing status reports on weekly basis to the project sponsor Design, Simulation & layout, mechanical equipment buyoff Managing project deliverables in-line with the project plan Final project buy off with End customer