Lucas — Skilled Trades Supervisor

Fanuc robotics RJ2 and RJ3, Arc mate 100i 120i and 120iC, LR mate, M-410, M-900, M-2000iA, R-2000i, and Fanuc CNC Robo drill. Advanced programming, set up, installation, troubleshooting and repair. Offsets and counters, offset programs, change existing program user frames, Teach new user and tool frames, TCP and Remote TCP, adjust weld parameters create weld schedules, hot edits, background edit, all forms of mastering and DCS set up, installation and setup of Arc mate robots with Lincoln and…

Installed, tested and repaired. Rebuilt and adjusted brake assemblies

PLC RSlogics 5000, PLC 5, basic programming and program editing, use for troubleshooting automated lines and machines, basic setup and troubleshooting of Allen Bradley Powerflex VFDs, Sick/Banner area scanners, and cameras Ethernet and Ethernet I/O troubleshooting

Create sheet to track and document work, Build power points to present projects.

Went through Kuka KORE Basic Training have some basic programming and setup

Basic programming and setup

While working for Kaufmans I built many styles of conveyors from scratch, fabricated the frames, painted, and mechanical and electrical assemble. Then troubleshoot and run off for the customer. Also while working at Tower I am responsible for all PM and repairs on our chain conveyors for our e-coat system. I have experience with Tunkers and Magnum conveyors on F-150 lines

Maintain, troubleshoot and repair hydrualic systems, HPU's and rebuild cylinders and pumps. Install and plum new systems

A large part of my job currently is monitoring and improve the process to increase our JPH and throughput. I am involved in all of the robot programming changes and modifications and help with the logic and PLC changes

Lead installtion crews while working at Kaufman and was a lead in the assembly and setup department in the shop. I have been a skilled trades supervisor at Tower for 2 1/2 years overseeing 3 automated assembly lines and 1 e-coat system with 48 direct reports

Can operator mill, lathe, and have some basic CNC setup experience

I work along with the maintenance manager and other supervisors to plan big projects for major plant shutdowns. Overseen installation projects at Kaufman delegated man power to ensure all task were completed by the deadline

Fanuc CRC Level 1 Arc tool operation and programming Fanuc CERT Level 1 Handling tool operation and programming Fanuc CRC Level 2 900iA/350 Mechanical Disassembly/reassembly Fanuc CERT Level 2 2D iRVision Lincoln Robotic weld training Kuka KORE Basic Training Fanuc, Kuka, and ABB robotics advanced programming, set up, calibration, and mastering Fanuc robotics RJ2 and RJ3, Arc mate 100i 120i and 120iC, LR mate, M-410, M-900, M-2000iA, R-2000i, and Fanuc CNC Robo drill. Advanced programming, set up, installation, troubleshooting and repair. Offsets and counters, offset programs, change existing program user frames, Teach new user and tool frames, TCP and Remote TCP, adjust weld parameters create weld schedules, hot edits, background edit, all forms of mastering and DCS set up, installation and setup of Arc mate robots with Lincoln and Miller interface, setup of Lincoln weld power supplies, Mechanical and electrical repairs of robots and controllers

Terra State Community College, October 2018-Present Fremont, OH Job Title, Part Time Instructor - Teach robotic maintenance and programming classes maintain student grades and records - Set the entire class up from scratch taught students how to replace mechanical and electrical components on Fanuc robot and in the cabinet, robotic troubleshooting skills and PM schedule

Tower Automotive, December 2016-Present Bellevue, OH Job title, Skilled Trades Supervisor - Schedule 22 skilled craftsman to support, repair, maintain, and improve three automated assembly lines and an e-coat system - Schedule all overtime and maintain vacations and payroll for all hourly reports using KRONOS - Work with plant UAW union representatives and work with in CBA guidelines - Interview skilled craftsman and work with fellow maintenance leadership to bring on new hires - Understand lean manufacturing process and help manager to work with in set monthly budgets - Work with all departments to implement plant wide 5S - Create and maintain work orders and order parts using EAM and MLS systems - Create and maintain continuous improvement projects to improve JPH, overall performance of automated assembly lines, and cost improvements. - Document and communicate all projects using google, excel, word, and PowerPoint - Train all hourly reports on robotic programming, PMs and repairs along with other mechanical and electrical system operation and preventative maintenance. - Train all hourly reports and new hires in plant safety, LOTO, ASAP, electrical safe work, forklifts, boom and scissor lifts

Tower Automotive, August 2015-December 2016 Bellevue, OH Job title, Universal Maintenance technician - Support production on an automated frame assembly line working in a fast paced environment fixing daily robotic issues adjusting programs to maintain robotic welds and minimize downtime - Fanuc robotics RJ2 and RJ3, Arc mate 100i 120i and 120iC, LR mate, M-410, M-900, M-2000iA, R-2000i, and Fanuc CNC Robo drill. Advanced programming, set up, installation, troubleshooting and repair. Offsets and counters, offset programs, change existing program user frames, Teach new user and tool frames, TCP and Remote TCP, adjust weld parameters create weld schedules, hot edits, background edit, all forms of mastering and DCS set up, installation and setup of Arc mate robots with Lincoln and Miller interface, setup of Lincoln weld power supplies, Mechanical and electrical repairs of robots and controllers - PLC RSlogics 5000, PLC 5, basic programming and program editing, use for troubleshooting automated lines and machines, basic setup and troubleshooting of Allen Bradley Powerflex VFDs, Sick/Banner area scanners, and cameras Ethernet and Ethernet I/O troubleshooting - Electrical installation, troubleshooting, and repair from 24 to 480 volts, read schematics and electrical prints, trouble shoot 24 volt control systems, run conduit and wiring for 120 volt drops, troubleshoot, and test high and low voltage motors. - Mig, tig and stick weld and metal fabricate using ironworker, break press, roller, sheers, mill, lathe, band saws and hand cutting tools, Make weld repairs to carriers, hoist systems and conveyor systems as needed - Mechanical repair, service, and PM of chain conveyors, Tunkers conveyors, Magnum conveyors, hoist transfer system horizontal and lateral drives, encoders, SEW motor and gearbox assemblies, inspect and adjust motor brake assemblies, rigging, pipefitting hard piping and PVC, troubleshooting of pneumatic and hydraulic systems, rebuild pumps and cylinders

Kaufman Engineered Systems, April 2014-August 2015 Job Title, Shop Assembly Lead/Palletizing system Installation Lead Fremont, OH - Structural steel fabrication and mig welding various palletizing system components, operate sheer, brake, band saws, drill presses, mill, lathe, ironworker and hand cutting tools - Spray gun painting and preparation of all palletizing system components - Assemble various styles of conveyors and other machines using blue prints and system lay outs to install system components, chains, rollers, mats, and belts pneumatic and hydraulic systems - Build and repair robot EOATs, set up of palletizing systems to test and program equipment for the final installation, run wire way and conduit, assemble main electrical panels pull wires to system components, install high voltage and low voltage motors on machines, installation and basic set up of Allen Bradley Powerflex VFDs install 24 volt system controls for pneumatic valves, photo eyes, and proximity switches - Travel to companies around the country and service, upgrade, and PM existing palletizing systems along with troubleshooting any problems companies may have - Set level and anchor conveyers and robot bases rigging of all machines using forklifts, come-alongs and chain falls - Mechanical and electrical installation of Fanuc robots installation of EOATs set up user and tool frames and basic program touch up and verification - Work with engineers to troubleshoot and verify systems are ready for full operation at the customer using PLC RSlogics 5000

Quality Welding, Inc., March 2011 to May 2013 Job Title, Welder/Millwright - Operate over head crane small jib cranes and forklifts to rig and hoist materials - Sheet metal, and structural steel fabricating, read and understand blueprints and drawings, mig Bellevue, OH and stick welding, basic experience setting up a CNC burn table - Painting and sandblasting pipe and structural steel with epoxy paint and spray paint - Pipefitting running piping threaded and welded lines with hangers and supports, steam and pressurized lines, set up and installation of air actuator valves - Remove, clean, and inspect shafts, inspect and replace bearings, break chains, pull sprockets, repair and replace coils, install new coils hydro and air test coils, vessels, and tanks, hang ductworks for air compressors, fan heating and cooling systems - Set, level, and anchor machinery, pumps, motors, tanks, platforms, and pipe supports hang trolley beams and other structural steel for buildings, rigging, crane work and signaling