Aditya — Mechanical Engineer

Utilized in various academic projects including complex calculations, optimization problems. Some of the examples include: Performed shape optimization on a torque arm to minimize the weight of the arm keeping max. stress as low as possible Performed topology optimization on the beam structure to get its conceptual design which reduces compliance Determined hyperelastic material parameters using Mooney-Rivlin and Ogden models

Extensive experience while working on different academic projects to create part drawings and assemblies

Good experience with different academic design projects. One of the remarkable ones is the design and fabrication of microdrilling workstation where I used CATIA to design complex geometry.

Acquaintance with the software during the internship at The Tech Toybox to create different 3D models and generate G-code that defines the tool path for a CNC machine

Hands on experince with different 3D printing machines like Anet A8, Makerbot Worked on the troubleshooting and repairing of these machines Acquaintance with different 3D printer software like Cura, Slic3r

Good hands-on experience with CNC machines while working at The Tech Toybox Generated G-codes using different software to define the tool path

Extensive experience while working on various assignments, projects Used different software: AutoCAD, Solidworks, CATIA V5, CREO One of the remarkable projects: Designed a 3D solid model of a linear guideway for smoother operations of very small drill bit (with diameter in microns), with the help of stacked structure of flexural bearings

Used different tools like FEA, optimization that fall under CAE Some of the projects include: Topology and sizing optimization of the cantilever structure for weight reduction Design and Nonlinear Finite Element Convergence Analysis of Engine Gasket

One of my areas of interest. Extensive experience with FEA software Abaqus, ANSYS Worked on different projects using this tool: Finite Element Analysis (FEA) and Shape Optimization of Torque Arm Feb 2018 Numerical Simulation of Deepdrawing Process of a Sheet Metal Design and Nonlinear Finite Element Convergence Analysis of Engine Gasket

Extensive coursework during graduate studies Able to apply to FMEA methodology to different projects to perform root-cause analysis

Certified in ASME GD&T Y14.5 2009 by Tata Technologies Used different GD&T priniciples while working on different projects to standardize the drawings

Good experience with different machining methodologies like lathe, milling machine, grinding, sheet metal fabrication, drilling, CNC machining during undergraduate studies and internships

Six Sigma Green Belt Certification by ExpertRating Inc. Used FMEA, Design for Manufacturing (DFM), Design for Assembly (DFA) principles while working on development of different products like mini ball milling machine, surgical needle bending component

Analyzed bending and spring back effect in a beam to calculate residual angles generated due to Elastoplastic behavior of materials Currently working on simulating the process in FEA software (Abaqus) to verify the results obtained analytically

Worked on the development of different products like mini ball milling machine, surgical needle bending component using Design for Manufacturing (DFM), Design for Assembly (DFA) principles to achieve cost effective solutions Hands-on experience with different CAD software and CNC machining (G-code), sheet metal fabrication, 3D printing manufacturing techniques (S/W: Solidworks, AXIS CNC software)

Feb 2018 Finite Element Analysis (FEA) and Shape Optimization of Torque Arm - Analyzed initial geometry of torque arm for the convergence study on the vertical displacement at the load application point and maximum von Mises stress (S/W: Abaqus) - Performed shape optimization to minimize the weight of the arm keeping max. stress as low as possible (S/W: MATLAB)

March 2017- May 2017 Numerical Simulation of Deepdrawing Process of a Sheet Metal - Simulated the deepdrawing process using general purpose explicit finite-element modules (S/W: Abaqus) - Observed the effect on the process by using different types of mesh elements and values of binder force

Design and Fabrication of flexural based linear guideway for microdrilling work station Oct 2015- April 2016 - Designed a 3D solid model of a linear guideway for smoother operations of very small drill bit (with diameter in microns), with the help of stacked structure of flexural bearings (S/W: CATIA V5) - Analyzed the working of the proposed microdrilling system under different loading conditions (S/W: ANSYS) - Fabricated the system prototype costing 40% that of systems currently available for microdrilling (S/W: MS Project)

Hands-on experience with different mechanical components & systems like air brake, shock absorber system Acquaintance with various procedures involved in different workshops like Lifting Under Frame, Trolley repair shop - Worked in a cross-functional environment which helped to develop interpersonal skills and teamwork ethics