Mirza — Manufacturing Coating Engineer

June 2012- March USHA International LTD, Hyderabad. 2013 Quality Engineer Intern. - Train on manufacturing process (CNC Machining, Line Machining, Assembly line) of fuel pump of engine. - Quality control of fuel pumps according to customer requirement. - Work on developing Poko Yoka to eliminate operator errors. - Assist Quality Engineer and Manufacturing engineer in Continuous improvement activites

Manufacturing Coating Engineer, - Experience with Coating Process Spray and Metalization (PVD) and Increased efficient of process from 60% to 85%-90%. - IN-charge of Contamination Lab. To identify defect and help team in taking quick action and maintain product quality - Co-Pillar Leader of Autonomous Maintenance pillar, Assist in implementing WCM project in Plant. - Implemented WCM activities in Injection Mold Machine, Metallization and Anti-fog. Support company to reach Step 06 in AM. - Design Layout of Metallization and logistic area (Cleaning Machine) to increase capacity of machine. - Train Operators in Robot Programming, WCM, Lean Manufacturing tools, Material handling and 5S activities - Experience and Certified (ABB) in material handling robots and Paint robot - Prepared Scrap report, Production report, PFMEA, SOP's, OPL, Quick Kaizan, Production Reports, Gantt Chart and Many more Documents Achievements: - Decrease scrap in spray coating (Antifog) from 40% to 8% - Decrease scrap in Metallization (Evaporation PVD) from 21% to 4% - Co-ordinated WCM audit and achieve the Proposal point in audit with FCA. - Improve layout design of Metallization room (B/C: 7.6) and Cleaning cart Rasandik, Ranjangoan, Pune

May 2013 to July 2015 Quality Engineer, - Develop and implement Process quality standards, Incoming and outgoing quality standards - Lead team in solving process quality problem using continuous improvement tools like A3. PDCA, 5why,s and 5w&1H. - Supervise and train 9 quality auditors to maintain consistency of quality throughout production. - Maintain and update control plan, FMEA, PPAP, APQP, and QA network. - Perform Cpk analysis, Gauge R&R and Process Capability Studies - Train Quality Auditors and Key operators for inspection and continuous improvement activities. - Follow up and review 8D completion before submission to customers. - Visit supplier plants for validation of Equipment's. Achievements: - Reduce scrap due to human error from 2.9% to 0.25% 2 - Lead Continuous Improvement activities in all the plant and establish Kaizen activities, 5S, A3 Sheets and many more. - Establish Data base to collect different type of defect and subgroup them in SAP. - Lead project like Advance Kaizen, Polo Yoko, Scrap reduction and many more

Aug 2015- May 2017 University of North Texas, Denton, TX GPA: 3.75 Bachelor of Science in Mechanical Engineering

May 2009- May 2013 Jawaharlal Nehru Technical University, Telangana