Kyle — Robot/CNC Programmer

KUKA SimPro 3.0.5 Global automation leader specializing in individual robots and robotic cells for automated production steps all the way to large-scale customized systems.

NC Programming of large scale composite CNC equipment including: AGFM Ultrasonic cutting applications, Net Trim Lamination Machine (NTLM), Gerber ply cutting, Virtek laser inspection geometry creation

Designer of Bonding Assembly Jigs, Layup Mandrels, Final Assembly Fixtures, Honeycomb Core Stabilization Fixtures, Routing Fixtures, Drill and Jig Templates Lead Designer on the new CH-47 Advanced Composite Rotor Blade ACRB Spar Section Tooling

- CCM Applications and Technology Transfer Laboratory designing and manufacturing composite passive armor systems - Composite joint and attachment design, manufacturing integration, testing, and data collection - Work Traveler System, Standard Operating Procedures (SOP's), and Standard Manufacturing Procedures (SMP's) knowledge capture and Intellectual Property retention

Design tooling, and manufacturing support

September 2017 - Present Charleston, South Carolina Area Boeing Commercial Airplanes (737 Program) Robot Programmer, 737MAX Engine Inlet

Boeing is the world's largest aerospace company and leading manufacturer of commercial jetliners. Propulsion South Carolina, through a strategic business alignment, is re-entering the engine manufacturing business with one of the aerospace industry's most advanced automated assembly systems. - Establish technical requirements for Robot & NC Programming concepts and definitions of automated assembly. Guide development and integration of automated manufacturing techniques, methods, processes, software and equipment to support the design and production of 737MAX Engine Inlet - Outline and configure the process flow of digital data from Design Engineer to Manufacturing Engineer to Robot Programmer to production floor through Manufacturing Enhanced Datasets (MEDs). Authoritative source of fastener lifecycle and manufacturing intent - CENIT Process Integration Kit (PIK) for 7 uniquely different robot cells; each utilizing a custom end effector and sub-assembly specific tooling - Architect of Digital Automated WorkCells and Layouts, which are comprised of virtual components representing their physical counterparts. Essential for Robot reach studies, trajectories, and path planning

Boeing is the world's largest aerospace company and leading manufacturer of commercial jetliners. The Boeing 787 Dreamliner is a long-range, mid-size wide-body, twin-engine jet airliner developed by Boeing Commercial Airplanes. - NC Programming of large scale composite CNC equipment including: AGFM Ultrasonic cutting applications, Net Trim Lamination Machine (NTLM), Gerber ply cutting, Virtek laser inspection geometry creation - Hands-on integration of machining techniques, processes, CAD/CAM software and automation equipment to support the design, manufacture and inspection of composite parts and assemblies - CENIT Process Integration Kit (PIK) for the AGFM ultrasonic cutting machine. CENIT is a leading company in the development of high end post processors and CNC machine simulation software - Expert knowledge of tool path creation, post processing, CNC machine verification and simulation, Design for Manufacturing and Assembly (DFMA) methods, configuration management - Lead NC process development of 787 AFT stringer cells through advanced NC programming methodologies enabling CNC equipment for increased rate

Boeing Military Aircraft's Mobility division is an industry leader in the design, development and manufacture of innovative military aircraft. - Designer of Bonding Assembly Jigs, Layup Mandrels, Final Assembly Fixtures, Honeycomb Core Stabilization Fixtures, Routing Fixtures, Drill and Jig Templates in support of the CH-47 Chinook and V-22 Osprey programs - Lead Designer on the new CH-47 Advanced Composite Rotor Blade ACRB Spar Section Tooling - Philadelphia site-wide CATIA V5 Tooling Focal - Tooling Model Based Definition development and implementation - Philadelphia Tooling Network Share Administrator

Soft-funded research center within the College of Engineering with an annual budget in excess of $11M that is derived entirely from external sources, including grants, industrial contracts, and consortium membership fees. - CCM Applications and Technology Transfer Laboratory designing and manufacturing composite passive armor systems - Composite joint and attachment design, manufacturing integration, testing, and data collection - Work Traveler System, Standard Operating Procedures (SOP's), and Standard Manufacturing Procedures (SMP's) knowledge capture and Intellectual Property retention