Ronald — Controls Engineer
Ronald
Pay Rates
Industries Served
Eligibility
Work History on Automate America
Secure & Personal Files
Verified documents on file. Only Ronald and Automate America admins can view or download them — except the background check, which is shared with a customer when they shortlist Ronald.
- Resume✓ On file
- W-9 Form✓ On file
- Certificate of Insurance✓ On file
Achievements
2
Tenure
Skills
Programming Skills (7)
Proficient
Setup and programming from new to production on 2 systems with Fanuc R30ib plus controllers. Bin picking metal parts and placing onto fixture for welding.
Setup and programming with 2 Fanuc robots from new to production. Bin picking metal parts and placing onto fixture for welding.
About Me
Strong proficiency in Programming and Troubleshooting MotoMan robots and cells
o NX100 ControllerNX100-FM ControllerDX100 Controller
• Strong proficiency in Programming and Troubleshooting FANUC robots and cells
o R30iA ControllerR30iB ControllerR30iB Plus Controller
• Strong proficiency in Offline Robotic Setup, Programming, and Troubleshooting
o MotoMan – MotoSim FANUC – PaintPRO, WeldPRO, HandlingPRO
• Proficienct in PLC Setup, Programming, and Troubleshooting
o Allen Bradley – Studio 5000, FactoryTalk Schneider – Control Expert, Vijeo Designer
• AutoCAD Electrical design and schematic creation
• Strong ability to monitor and adjust automated processes to maintain target cycle time
• 12+ years’ experience with MotoMan Robotics and Programming
• 12+ years’ experience with FANUC Robotics and Programming
• 3+ years’ experience with PLC and HMI Programming
• 3+ years’ experience with Controls Electrical Design
Employment
Invio Automation, North Vernon, IN02/2022-Present
Controls Engineer
• Lead robot engineer for all projects for multiple applications; dispensing, material handling, welding, and painting
• Schneider and Rockwell Automation PLC Programming
• HMI Programming with Vijeo Designer and Factory Talk Studio
• Develop electrical design, schematics, and drawings in AutoCAD Electrical.
• Gathering quotes and producing timelines for upcoming projects
• Create and adjust HMI screens, adjust programs to meet customer needs, and integrate with PLC
• Design and setup safety device circuit for projects
• Integrate vision systems with both Fanuc and Yaskawa robots
• Create programs for new cells, initial setup, and develop robot programs for customer sign off
• Create and provide training for Automated Systems and Robot Operations to customer employees
Faurecia, Columbus, IN03/2017-02/2022
Robotic WeldingEngineer
• Build and install robot welding cells, initial setup, and develop weld programming robotic welding
• Create working images for FANUC and MotoMan robots to transfer to new robots
• Create and adjust HMI tooling recipes, make mechanical adjustments, and verify correct inputs
• Perform Weld Robot program changes such as logic, software, and path alterations
• Develop and initiate troubleshooting protocols to resolve robotic issues
• Review part prints to verify specifications and measurements
• Travel to customer sites to support and develop programming for production
• Create and provide training for Weld Systems and RobotOperations to customer support teams
FANUC / Global Automation Technologies, Rochester Hills, MI11/2016 – 03/2017
Paint Process Engineer
• Initiate offline cell setup and programming for new robot installation
• Offline programming and troubleshooting for new models and current cell updates
• Troubleshooting issues through use of FANUC robots and offline programming tools
• Perform process evaluations, feasibility studies, and proposal support prior to quotations
• Design and implement processes using robots, bell equipment, and reciprocators
• Perform project process execution on receipt of customer orders
• Perform customer demonstrations and develop accurate analysis and presentation materials on the results of demonstrations
• Participate in new and current product development within the paint division
• Provide technical expertise and assurance to customers during sales appointments
• Support component rebuild, robot rebuild, and other automation system activities
Honda Manufacturing of Indiana, Greensburg, In12/2012 – 11/2016
New Model Engineer
• New Model robotic programming and maturation, and introduction of new robotic equipment
• Perform offline teaching for robotic cells in preparation for prototype programming bodies
• Perform cycle time tests with offline software for real world optimization
• Perform online teaching/debugging on prototype Programming bodies
• Provide technical support for production and maintenance
• Develop Operator Training Program for production operators
• Complete, maintain, and modify quarterly equipment and quality check-sheets to ISO standards
• Assist development of Standard Operating Procedures (SOP’s) for robot operators
• Perform robot teach path modifications on the fly and during non-production time, as needed to ensure robot application quality
• Troubleshoot equipment malfunction and application issues and develop countermeasures
• Perform scheduled preventative maintenance duties on all robotic paint equipment
• Performed anti-chip and paint robot programming for Civic Sedan, Honda CR-V and GX Auto
Skilled Trades (3)
Software Competencies (1)
Professional Competencies (2)
Applications (3)
Developed painting applications for Honda new models
Programmer for painting applications for Honda and GM
My Business
Customer Reviews(1)
good programmer, would like to work with him again
Work Experience(5)
Develop and implement 3d vision picking systems with Fanuc and Epson. Configure Apera and Cambrian 3d vision systems. Identifying the purposes and goals of robotic applications or machines to streamline workflow Monitoring the performances of newly deployed applications and machines Troubleshooting to determine the causes of malfunctions and errors Install and Program Keyence 3D IV2, IV4 cameras for quality control checks Omron PLC programming and logic troubleshooting current work cells
• Lead robot engineer for all projects for multiple applications; dispensing, material handling, welding, and painting • Schneider and Rockwell Automation PLC Programming • HMI Programming with Vijeo Designer and Factory Talk Studio • Develop electrical design, schematics, and drawings in AutoCAD Electrical. • Gathering quotes and producing timelines for upcoming projects • Create and adjust HMI screens, adjust programs to meet customer needs, and integrate with PLC • Design and setup safety device circuit for projects • Integrate vision systems with both Fanuc and Yaskawa robots • Create programs for new cells, initial setup, and develop robot programs for customer sign off • Create and provide training for Automated Systems and Robot Operations to customer employees
Faurecia, Columbus, IN 03/2017-Present Robotic Welding Engineer - Build and install robot welding cells, initial setup, and develop weld programming robotic welding - Create working images for FANUC and Yaskawa robots to transfer to new robots - Develop weld programs using FANUC WeldPRO software and introduce to real world cells - Create and adjust HMI tooling recipes, make mechanical adjustments, and verify correct inputs - Perform Weld Robot program changes such as logic, software, and path alterations - Develop and initiate troubleshooting protocols to resolve robotic issues - Review part prints to verify specifications and measurements - Travel to customer sites to support and develop programming for production - Provide training for Weld Systems and Robots to customer support teams
Rochester Hills, MI Paint Process Engineer - Initiate offline cell setup and programming for new robot installation - Offline programming and troubleshooting for new models and current cell updates - Troubleshooting issues through use of FANUC robots and offline programming tools - Perform process evaluations, feasibility studies, and proposal support prior to quotations - Design and implement processes using robots, bell equipment, and reciprocators - Perform project process execution on receipt of customer orders - Perform customer demonstrations and develop accurate analysis and presentation materials on the results of demonstrations - Participate in new and current product development within the paint division - Provide technical expertise and assurance to customers during sales appointments - Support component rebuild, robot rebuild, and other automation system activities
12/2012 - 11/2016 Honda Manufacturing of Indiana, Greensburg, In New Model Engineer - New Model robotic programming and maturation, and introduction of new robotic equipment - Perform offline teaching for robotic cells in preparation for prototype programming bodies - Perform cycle time tests with offline software for real world optimization - Perform online teaching/debugging on prototype Programming bodies - Provide technical support for production and maintenance - Develop Operator Training Program for production operators - Complete, maintain, and modify quarterly equipment and quality check-sheets to ISO standards - Assist development of Standard Operating Procedures (SOP's) for robot operators - Perform robot teach path modifications on the fly and during non-production time, as needed to ensure robot application quality - Troubleshoot equipment malfunction and application issues and develop countermeasures - Perform scheduled preventative maintenance duties on all robotic paint equipment - Performed anti-chip and paint robot programming for Civic Sedan, Honda CR-V and GX Auto
Facilities Worked At(3)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Ronald do?
- Ronald is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Ronald located?
- Ronald is based in Greensburg, Indiana.
- What does Ronald specialize in?
- Ronald works with Yaskawa / Motoman, Fanuc, AutoCAD, Apera, Cambrian Vision as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Ronald available for work?
- Availability unknown. Ronald has not marked it recently.
- How do I connect with or hire Ronald?
- Create a free profile on Automate America and send a connection or contract request from this profile. Ronald can then respond and coordinate the work directly through the platform.