Stephen — Project Manager
Stephen
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Work History on Automate America
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Programming Skills (8)
About Me
Skilled Trades (4)
Software Competencies (4)
Professional Competencies (12)
Applications (18)
Work Experience(16)
May 2, 2016 - Present MECHANICAL ENGINEER, GSS, Watertown, CT (Contractor) Use SolidwWorks 2016 to design fixtures and tooling. Locate new equipment MECHANICAL ENGINEER, Airgas, Cheshire, CT (Contractor) March 2015 - May 2015, September 2015 - December 20 2015 Use SolidwWorks 2015 to design system components used to fill gas cylinders. MECHANICAL ENGINEER, Carlin Combustion technology, Inc, North Haven, CT October 2014 - January 2015 Use SolidwWorks 2014 to design and document fixtures. Create 3D models of product for 3D printing
DESIGN ENGINEER, OnSiteGas, Newington CT (contractor) Use SolidWorks 2012 -2013 to update oxygen and nitrogen generating components. Consolidate components into configurations for Easy additions or modifications to product line
DESIGN ENGINEER, BRIDGEPORT FITTINGS, Stratford CT Use SolidWorks 2008-2012 to design zinc casting molds and new product Have SolidWorks 3D models made into printed prototypes. Update CADKEY product drawings or convert to SolidWorks model and document
November 2013- May 2014 DESIGN ENGINEER, Edmunds, Farmington, CT (contractor) Use Solidworks 2014 to design and document components and master gages for part checking machines
July 2006-March 2008 CONTRACT ENGINEERING POSITIONS Use Solidedge 2004 to design and detail automation tooling and fixtures for Risdon produced cosmetic containers. Use Solidworks 2006.to detail Andrews Corporation communications platforms and tower reinforcement components. Use SolidWorks 2007 to detail Spine Wave equipment and surgical instrument concepts used in spine surgery. Use SolidWorks 2007 to document and detail Sargent Lock new locking concepts. Use SolidWorks 2006 to design Smith's Medical fixtures for assembling prototype catheters. Use Excel to document progress. Use SolidWorks 2006 to design concept for automating Memry in house process. Detail work to be done by outside vendor
Apr 2005-July 2006 KITCHEN DESIGNER, HOME DEPOT, Fairfield CT Design kitchens using 20/20. STEPHEN Page 3 of 4
Oct 2000-Dec 2004 SENIOR TOOL DESIGNER, ACMI, Stamford CT Design tools and fixtures to assemble cystoscopes using ME10 and SolidWorks 2004
May 1996-Oct 2000 CONTRACT ENGINEERING POSITIONS Wentworth Laboratories Locate a laser system and develop procedures to produce micro holes in materials used to locate chip testing probes. Travel to England to qualify system. PDC Design and detail equipment and components sleeve packaging machines. Producto/Moore Tool Upgrade existing machines, work on a new generation jig borer, and automatic tool changer
Conceived a semi-automatic test strip insertion machine and blister package designs for Duracell Asian market as a project manager responsible for build through production running. Selected the machine builder. Approved PLC control logic. Spent two months in Hong Kong to qualify a blister manufacturer, install machines, and train personnel. Project completed on time and in budget. - Conceived and led project to develop a machine to continuously slit rolls of plastic material printed with an interrupted block pattern into 26 strips, cut the strips to length on the fly, test and reject defective parts, and stack good parts by lane. Machine programmed for 4 styles and automatically adjusted itself to the selected style. Specified and approved PLC controls and programming
Managed concept, design and development of an automatic blister packaging and shipping carton filling system for Cutex nail polish bottles. Coordinated machine building operations between East and West coast manufacturers and a Midwest plant. System installed and debugged during one week plant shutdown on time, in budget. Result was no empty or partially filled box shipments and one operator versus seven prior to automation. Approved PLC and loci. - Improved efficiency from 50% to 98% and reliability from 90% to 100% on a 60 ppm membrane tester via redesign of controller logic, part sensing, feeding, tooling, good/bad part selection/separation, and guards. Machine maintenance was reduced by 75%. - Automated Aziza cosmetic case hot stamping machine with a part feeder/unloader and new nests. Covers were no longer being scratched, registration errors were eliminated, set up time and tooling were reduced to one fourth of their original values. Used one operator versus four prior to automation. STEPHEN Page 2 of 4 - Conceived and managed the design of an automatic machine to improve setting accuracy of mechanical watch timing mechanisms to one second accuracy or less a month at a rate of 20 per minute with a deviation between watches of sigma. Prior specification was 2 minutes per watch and 5 seconds per month. - Redesigned tooling for membrane burst test machines to achieve consistent test results with a 75% reduction in load/unload time. Additional benefits were faster, easier tooling changeover and no damaged tooling. Rewrote PLC control program. - Designed tooling/fixtures for inserting.007 thick battery test strips into blisters. Wrote the service and operational manuals. Traveled extensively overseeing fabrication, installation, startup of equipment, and training personnel. Approved PLC logic. - Designed equipment to manufacture syringes. Worked on new syringe concepts. Designed concept tooling/machines to manufacture suture needles. Concept ideas to drill holes for suture insertion
Education / Training / Certificates(1)
Frequently Asked Questions
- What does Stephen do?
- Stephen is a Project Manager on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Stephen located?
- Stephen is based in Trumbull, Connecticut.
- What does Stephen specialize in?
- Stephen works with Allen Bradley / Rockwell, GE, Autodesk, Siemens, Fanuc as a Project Manager on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Stephen available for work?
- Availability unknown. Stephen has not marked it recently.
- How do I connect with or hire Stephen?
- Create a free profile on Automate America and send a connection or contract request from this profile. Stephen can then respond and coordinate the work directly through the platform.
















