Patrick — The Product Launch Company - Owner

I have been design and build tooling for the past 33 years. Injection, blow, extrusion, pressure forming, roto, ceramics

Top Skilled Trades (Click to Select) Metal Fabricator Hydraulics CNC Machinist Tooling Support Electrician Robot Maintenance Robot Electrical Repair Electronics Repair Pipefitter Robot Mechanical Repair Millwright Machine Tool Builder Weld Inspection Industrial Machinery Mechanic Manual Welder Iron Worker Mold / Die Setter Welding

Maintain and repair machining equipment with servos, hydraulics, pneumatics, PLC, motion controllers. - Developed business model and costing for automation roll out. Provide sourcing estimates, electronics & software screens, logic diagrams, fluid dynamics and hydraulics design.

Processes include; injection, roto, pressure forming, plastic molding design and build, CNC Mills, Lathes, Wire, Water Jets, Lasers, Gun Drilling, Conventional Milling, Die & Sand Casting, Progressive Dies, Welding, 6-Axis Robotic Handling, Vision Systems. - Own a small machine shop with CNC mills, lathe’s, Injection molding equipment along with most electronic power supply and debug capabilities. - Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools • Sales/Marketing: Worked on business plans, raising capital and websites, detail

Tool Room Machinist - Designed & built injection molds and supporting equipment - Worked wiring up high speed injection molding and support equipment for a variety of machines

Release a product line of 500+ Composite Connectors that join and bond carbon fiber. Own and manage (4) Carbon Fiber 3D printing machines that are building out a product line for Amazon. • Programming Amazon

Industrial designs for composite consumer products that include IOT, Micro Processor PCB Flex Circuits Independent product developer since 2002 • Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools

Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools

I build up and sold my Semiconductor Robotic Calibration business in 2001. As a business owner that traveled the world it required me to be very dynamic in adapting to technologies.

Developed a pipeline automation process system that reaches 1600’ and applies UV curable resins at a specific repair location. This design included onboard video over fiber optics with live motion

Maintain and repair machining equipment with servos, hydraulics, pneumatics, PLC, motion controllers. - Developed business model and costing for automation roll out. Provide sourcing estimates, electronics & software screens, logic diagrams, fluid dynamics and hydraulics design.

ISO 9001, ISO 14001

Maintain and repair machining equipment with servos, hydraulics, pneumatics, PLC, motion controllers.

Participated in the release of many highly complex (1,000’s part count) electro mechanical products and manufacturing systems. - Extensive budgetary costing from raw materials through production. Worked with vendors to lower their costs through designing in features for their manufacturing capabilities. -Developed 3D designs for lights out manufacturing in a clean room environment

33 years of demonstrated experience in the national and international product development with a comprehensive understanding of most advanced CAD/CAM processes. - Extensive experience in the following areas: product development, customer support and problem solving - Knowledgeable in product development, customer support and resolving quality issues

Completed extensive patent research along with all details needed to control costs. Located potential IP conflicts and was able to design around any potential conflicts of IP

Processes include; injection, roto, pressure forming, plastic molding design and build, CNC Mills, Lathes, Wire, Water Jets, Lasers, Gun Drilling, Conventional Milling, Die & Sand Casting, Progressive Dies, Welding, 6-Axis Robotic Handling, Vision Systems. - Xcel Energy: Developed a plan to repair a hydroelectric pipeline with robotics that was approved by the USFS and FERC. The automation was successful in rehabilitating a 104 year old in the fall of 2011. Was responsible for securing a $1M contract to complete 1 mile. - Built this robotic calibration company from the ground up and sold it to Brooks Automation - Developed 9 unique patents in the semiconductor robotics calibration business.

I have extensive background in building structures in steel and aluminum. Currently I own www.overnightcomposites.com and build structures in carbon fiber.

Worked wiring up high speed injection molding and support equipment for a variety of machines

Production: Building thermoplastic and ceramic injection molds, automation for loading and unloading precore parts in molds. Fanuc controls LR Mate 6 Axis robots - Designed and developed tooling and automation for mass production using Fusion 360 - Have managed new automation /product design & system tooling fabrication for a variety of companies as an independent developer and fabricator. - Developed business model and costing for automation roll out. Provide sourcing estimates, electronics & software screens, logic diagrams, fluid dynamics and hydraulics design.

Write spec, design and build IoT technology for fueling where PCB’s drive relays and motor controls in a barcode, Blue Tooth and RFID technology to manage large FedX fueling facilities through Diesel Direct out of Stoughton MA.

Worked in Thailand for 3 months in the capacity of a hydrogen consultant fabricating emissions reduction equipment. Installed equipment on a 1000Hp locomotive engine running bunker fuel.

Created a work flow for electro mechanical calibration equipment design engineers to deliver custom tooling to our clients world wide - Engle, Arburg, Mitsubishi, Injection Molding Machines, Custom Blow Molding, Thermoforming, Roto Molding equipment design build and process. Carbon Fiber layup presses.

Have managed new automation /product design & system tooling fabrication for a variety of companies as an independent developer and fabricator - Develop rapid tooling to build air sole tooling using laser fabrication.

Developed a new pumping system that is controlled using Schneider Electric PLC interface. Provided all PLC logic design along with GUI interfaces and IPhone/Android remote controls and data logging - Develop all 3D & 2D shop & patent drawings along with IP language, logic diagrams, software GUI’s. - Self-taught electronics. Understand AC/DC power controls, ladder logic, GUI’s & power supplies.

Injection Mold Hot runner systems include, valve gates, silicon low pressure valve gates, 16/32 cavity tools that run 9 second cycles. Runner systems include Gunther, Husky, Mold Master - Own a small machine shop with CNC mills, lathe’s, Injection molding equipment along with most electronic power supply and debug capabilities. - Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools - Production: Building thermoplastic and ceramic injection molds, automation for loading and unloading precore parts in molds. Fanuc controls LR Mate 6 Axis robots - Worked to develop 42 injection molded parts and sub- assemblies for a high pressure spray apparatus. The work was completed in Solidworks 2012 in 3 months. Used Cimetron CAMCAE software to build complex injection molds.

Maintain and repair machining equipment with servos, hydraulics, pneumatics, PLC, motion controllers.

Processes include; injection, roto, pressure forming, plastic molding design and build, CNC Mills, Lathes, Wire, Water Jets, Lasers, Gun Drilling, Conventional Milling, Die & Sand Casting, Progressive Dies, Welding, 6-Axis Robotic Handling, Vision Systems. - Own a small machine shop with CNC mills, lathe’s, Injection molding equipment along with most electronic power supply and debug capabilities. - Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools

Developed packaging for Disney, Warner Bros retail toys

Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. - Write spec, design and build IoT technology for fueling where PCB’s drive relays and motor controls in a barcode, Blue Tooth and RFID technology to manage large FedX fueling facilities through Diesel Direct out of Stoughton MA. Work with the embedded coding along with back end database needed to trigger events and insure JSON messaging heart beat is repeatable using 3G Wireless LTE networking. Delivery all hardware, sheet metal, plastic molded parts, seals, wire harnesses, PCB’s & Power supplies - Self-taught electronics. Understand AC/DC power controls, ladder logic, GUI’s & power supplies.

Own a small machine shop with CNC mills, lathe’s, Injection molding equipment along with most electronic power supply and debug capabilities.

Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools - Have managed new automation /product design & system tooling fabrication for a variety of companies as an independent developer and fabricator.

Xcel Energy: Developed a plan to repair a hydroelectric pipeline with robotics that was approved by the USFS and FERC. The automation was successful in rehabilitating a 104 year old in the fall of 2011. Was responsible for securing a $1M contract to complete 1 mile. - Developed 9 unique patents in the semiconductor robotics calibration business

I designed and build semiconductor test equipment we had to do extensive R&R studies to be approved at Intel. I have used adhesion, ingestion pultrometers

Mold designs include; unscrewing tools, ejector selves, core pins, beryllium copper inserts, H13, P20, S7, Stavak Stainless, QC10, 6061-T6 mold cavities, hydraulic core pulls. 4 plate runner separation tool design and build, lifters, collapsing cores. - Developed patents, part and tool designs for a “Buy America Program” going into Wal-Mart

Processes include; injection, roto, pressure forming, plastic molding design and build, CNC Mills, Lathes, Wire, Water Jets, Lasers, Gun Drilling, Conventional Milling, Die & Sand Casting, Progressive Dies, Welding, 6-Axis Robotic Handling, Vision Systems.

Development: project specifications, budgets product design along with supporting tooling in-house. Own and operate a Mori Seki 3-Axis CNC, Engle molding machine, Citizen Swiss, Bridgeport Conventional mills, circuit design and development along with power supplies. Internal equipment maintenance. Injection molds, ceramics, tooling steels, CAD, CAM, CAE development tools • Sales/Marketing: Worked on business plans, raising capital and websites, detail project proposals. • Production: Building thermoplastic and ceramic injection molds, automation for loading and unloading precore parts in molds. Fanuc controls LR Mate 6 Axis robots • Developed an e-commerce web site that processed orders and was integrated into QuickBooks.

• Write spec, design and build IoT technology for fueling where PCB's drive relays and motor controls in a barcode, Blue Tooth and RFID technology to manage large FedX fueling facilities through Diesel Direct out of Stoughton MA. Work with the embedded coding along with back end database needed to trigger events and insure JSON messaging heart beat is repeatable using 3G Wireless LTE networking. Delivery all hardware, sheet metal, plastic molded parts, seals, wire harnesses, PCB's & Power supplies. • Design and build products in a cloud environment using vendors to collaborate around the world. • Release a product line of 500+ Composite Connectors that join and bond carbon fiber. Own and manage (4) Carbon Fiber 3D printing machines that are building out a product line for Amazon. • Programming Amazon • Developing a Carbon Fiber Racing Boat

• Designed and developed tooling and automation for mass production using Fusion 360 • Design and simulated a VAWT (Vertical Axis Wind Turbine) • Designed and developed Flex PCB with a composite; ceramic, TPE, PC, 6061-T6 Aluminum internet of things device. • Developed patents, part and tool designs for a "Buy America Program" going into Wal-Mart

Worked to bring 192 injection molds into GMP compliance for FDA 510K approvals Ÿ Knowledgeable in product development, customer support and resolving quality issues

- Designed & built large Aerospace tooling -Developed router CNC tooling paths for Kenworth cabs - Developed zinc die cast molds - Developed aluminum sand casting patterns

Designed & built large HDPE Ni gas assisted structural molds for shipping containers

Ÿ Designed built and developed hydraulic pumps to mix metered fluids. Working pressures are 3500PSI. Regulatory pressures were subjected to 10,000+PSI Ÿ Brokered all aspects of $1.3M deal to build a state of the art high pressure spray gun that included a higher revenue stream with new consumable components that improved product reliability. Ÿ Completed extensive patent research along with all details needed to control costs. Located potential IP conflicts and was able to design around any potential conflicts of IP Ÿ Delivered a complete Ÿ Worked to develop 42 injection molded parts and sub- assemblies for a high pressure spray apparatus. The work was completed in Solidworks 2012 in 3 months. Used Cimetron CAMCAE software to build complex injection molds. Installed a Mori Seiki CNC and all facility support systems to operate this equipment in less than 30 days. Ÿ Installed a Citizen Swiss Screw Machine. Programmed to make high speed aluminum, stainless and ceramic 5-Axis parts. Ÿ Extensive budgetary costing from raw materials through production. Worked with vendors to lower their costs through designing in features for their manufacturing capabilities. Ÿ Developed a new pumping system that is controlled using Schneider Electric PLC interface. Provided all PLC logic design along with GUI interfaces and IPhone/Android remote controls and data logging.

Xcel Energy: Developed a plan to repair a hydroelectric pipeline with robotics that was approved by the USFS and FERC. The automation was successful in rehabilitating a 104 year old in the fall of 2011. Was responsible for securing a $1M contract to complete 1 mile. Ÿ Have managed new automation /product design & system tooling fabrication for a variety of companies as an independent developer and fabricator. Most recently o IPad controlled automation over a local wireless secure network o Developed a pipeline automation process system that reaches 1600' and applies UV curable resins at a specific repair location. This design included onboard video over fiber optics with live motion o Developed and programmed a FANUC LR-mate spray robot system to make polyurea rock wall façade. Integrated a large conveyor system and sub stations to complete the work cell. Ÿ Developed business model and costing for automation roll out. Provide sourcing estimates, electronics & software screens, logic diagrams, fluid dynamics and hydraulics design. Ÿ Develop all 3D & 2D shop & patent drawings along with IP language, logic diagrams, software GUI's. Ÿ Worked on the ground in India developing websites to control electronics while traveling to China to complete the electronics integrations to communicate with these web based controls Ÿ Complex high precision production line automation in Juarez MX Ÿ Commercial product in electro mechanical industrial design for retail products using Solidworks, Freeform. Ÿ Developed packaging for Disney, Warner Bros retail toys Ÿ Worked in Thailand for 3 months in the capacity of a hydrogen consultant fabricating emissions reduction equipment. Installed equipment on a 1000Hp locomotive engine running bunker fuel. Green Light Alternative: o Designed and built large locomotive hydrogen fuel (HHO) generators for busses in Thailand and Malaysia. o Systems were tested using Diesel engines with hydraulic engine breaking to simulate loads on the engine. Developed test plans that were run at the CSU engine lab in Fort Collins Colorado o Controlled under Dr. Anthony Marchese o Lived for 3 months in Thailand testing on Dynameters and Nisan busses in Malaysia.

Ÿ Built this robotic calibration company from the ground up and sold it to Brooks Automation Ÿ Created a work flow for electro mechanical calibration equipment design engineers to deliver custom tooling to our clients world wide Ÿ Established the industry standard at Intel to calibrate all 300mm wafer handling end effector robots. Ÿ Was successful in developing an auto-teach controller to calibration device Ÿ Developed 9 unique patents in the semiconductor robotics calibration business. Ÿ Developed standards for calibrating equipment world-wide. Ÿ Delivered a comprehensive service business throughout SE Asia. Ÿ Installed my technology at Intel, Motorola USA & China, Texas Instrument, Sony, Samsung, TSMC, UMC, 4 Chartered Semiconductor, Atmel Ÿ Provided a battery operated robotic recharging system that mounted in FAB stockers. Ÿ Brokered the sale of MicroTool for $5.5M to the semiconductor automation giant Boos Automation. Completed due diligence under Oxley Sarbanes Act. Ÿ Managed worldwide budgets for the robotic alignment integration tools in the Brooks service group. Ÿ Rolled out a sales and service plan in Europe covering Germany, France, & Italy. Was responsible for qualifying sales and service personal. Ÿ Worked with a number of sales firms to promote and service the MicroTool product line in North America. Ÿ Worked in most FAB cleanrooms around the world qualifying the equipment that I developed.

Ÿ Worked to develop injection molded roller blades chassis. Complex organic shapes using Pro-Engineer Ÿ Develop rapid tooling to build air sole tooling using laser fabrication.

Ÿ Managed the operation of a $10M tooling/automation budget of the engineering department while the engineering manager set up the Malaysia facility. Ÿ Developed 3D designs for lights out manufacturing in a clean room environment Ÿ Worked with vendors on deliverables and tool qualifications. Ÿ Worked with many major semiconductor manufacturers to qualify products at their FABS