Islam — PLC Programmer

ASI, PROFIBUS, Modbus, PROFINET, TCP/IP

PLC configuration PLC to PLC communication. PLC to smart devices communication.

Testing of the interface to the Scada system (WinCC). PLC and SCADA,HMI programming. Training on “ICONICS GENESIS-32” SCADA System Commissioning SCADA System “ Siemens WinCC v7.2”

• Operate in various industrial automation business lines through its offices in Egypt, UK and USA. • Providing Support in Engineering/Commissioning Services in the field of "Automation Systems" to Global Clients. FEATURED PROJECTS 2016 Joined "DMS – Dematic Multishuttle System" Control Team – DEMATIC North America. - Program Configuration "Shuttles + Lift + Conveyors" and HMI Configuration - Building Emulation Model with Demo 3D Software + Testing with Program "Internal FAT Test" - Using Siemens Microbox – WinLC RTX V4.5 + Siemens HMI Mobile Panel 277 - Using Communication Protocols (ASI + PROFIBUS +PROFINET + TCP/IP) - Using Siemens S7-Programming Languages: LAD, FBD, STL, SCL - Commissioning of the Multishuttle System Steps: ▪ Optical check of all components and the complete electrical installation. ▪ Checking of all DIP switches and potentiometers on the Movimot-Drives ▪ (DIP switch) addressing of all Profibus/Profinet modules. ▪ Addressing of all ASI modules. ▪ Checking of all mechanical safety devices (fencing). ▪ Switching and checking of all electrical voltages. ▪ Software import on all PLCs. ▪ Commissioning of the hardware configuration and I/O check of the complete PLC area. ▪ Checking of all electrical safety devices (emergency push buttons etc.) and documentation of this test in an according protocol. ▪ Commissioning of all single components in manual and automatic mode. ▪ Test of all components of one PLC area in combination. ▪ Checking of the digital interfaces to the case conveyor system etc. ▪ Testing of all interfaces to the case conveyor system etc. with totes. ▪ Testing of the interface to the Scada system (WinCC). ▪ Checking of the TCP/IP interface to the MFC. ▪ Test of the complete PLC area in combination with the MFC ➢ Project "Landmark – Dubai" – DEMATIC Germany, Site Commissioning, Emirates, 2017 ▪ System Type: DMS Gen.2, Lifts Gen.2 – Flex. Size Shuttles, Single Cycle, 50 Aisles ➢ Project "Delhaize – Ninove (near Brussels)" – DEMATIC Germany, Site Commissioning, Belgium, 2017 ▪ System Type: DMS Gen.2, Lifts Gen.2 – Flex. Size Shuttles, Single Cycle, 20 Aisles ➢ Project "Fruit Of The Loom – Montgomery" – DEMATIC US, Engineering, AL, US, 2016 ▪ System Type: DMS Gen.2, Lift Gen.2 – Fixed Size Shuttles, Single Cycle, 3 Aisles ➢ Project "Fruit Of The Loom – Summerville" – DEMATIC US, Site Commissioning, SC, US, 2016 ▪ System Type: DMS Gen.2, Lift Gen.1 – Flex. Size Shuttles, Tandem Cycle, 2 Aisles ➢ Project "Ascena Retail Group – Greencastle" – DEMATIC US, Site Commissioning, IN, US, 2016 ▪ System Type: DMS Gen.2, Lift Gen.2 – Fixed Size Shuttles, Single Cycle, 10 Aisles ➢ Project "Carhartt, Inc. – Hanson" – DEMATIC US, Site Support, KY, US, 2016 ▪ System Type: DMS Gen.2, Lift Gen.1 – Fixed Size Shuttles, Single Cycle, 6 Aisles 2015 Project "SF-Express - Hong Kong" – DEMATIC China, Site Commissioning, Tsing Yi, HK. - Commissioning SCADA System " Siemens WinCC v7.2" Consisting of 2 Redundant Servers + 4 Clients " Monitoring and Controlling 3 Main Areas Connected to 3 PLCs + Communication with 2 Sorters Controllers. Taking Care of the following: 1- SCADA System H.W installation + Software, License Setup + Servers/Clients Configuration. 2- Testing SCADA System with 3 PLCs + 2 Sorter Controllers and Troubleshooting PLC Errors on the SCADA. 3- Troubleshooting SCADA Screens and Scripts bugs. 4- Troubleshooting Main Server IBM Failure + Reporting and assisting IBM Technician. 5- Configuring Main server OS "Windows Server 2008 r2" License for Remote Desktop Connection. 6- SCADA System Training for Operators + IT + Maintenance Engineers + Operation Managers. 7- As built Documentation, According to DEMATIC Standards.

- Main experience in the cement field, new plants, revamping and upgrading projects. Responsible for: • Engineering Designs such as layer flow sheets, sequence flow sheet, general and detailed Function Analysis, design of function blocks and dynamic objects. • PLC and SCADA,HMI programming. • Commissioning & start up in field. - System installation. - PLC configuration. - I\O configuration. - PLC to PLC communication. - PLC to smart devices communication. - Signal testing. - Sequence testing. - Troubleshooting. FEATURED PROJECTS 2014 Project "National Cement Co. – Line 3 & Line 4 Enhancement"- Helwan, Egypt. Simenes-PCS7 Responsible for "Line 3 - Kiln Area 3000+ I/Os" and "Line 4 Troubleshooting - 10 PLCs" Engineering, PLC & SCADA Programming, FAT test, Commissioning, Start up and Troubleshooting. Programming Language: FBD - CEMAT V7.1 Standard 2014 Project "CEMEX New Bag and Bulk Terminal, APO DAVAO TERMINAL"- Davao, Philippines. Simenes- Simatic Step7, WinCC Flexible 2008 New control system consists of PLC and HMI Touch Screen. Engineering, PLC & HMI Programming, FAT test, Commissioning, Start up and Troubleshooting. Programming Language: FBD/Ladder Logic 2014 Project "CEMEX Additional Bulk Loading Facilities, APO CEMENT PLANT"- Cebu, Philippines. Simenes- Simatic Step7, WinCC Explorer Modifications at Existing System for the new equipment. Engineering, PLC & SCADA Programming, FAT test, Commissioning, Start up and Troubleshooting. Programming Language: Ladder Logic/STL 2014 Project "CEMEX Additional Silo, APO ILOILO TERMINAL"- Iloilo, Philippines. Simenes- Simatic Step7, WinCC Flexible 2008 New control system consists of PLC and HMI Touch Screen. Engineering, PLC & HMI Programming, FAT test, Commissioning, Start up and Troubleshooting. Programming Language: FBD/Ladder Logic 2013 Project "National Cement Co. – Line 3 & Line 4 Enhancement"- Helwan, Egypt. Simenes-PCS7 Responsible for "Line 4 - Cement Mill Area 2000+ I/Os". Engineering, PLC & SCADA Programming, FAT test, Commissioning, Start up and Troubleshooting. Programming Language: FBD - CEMAT V7.1 Standard 2013 Project "Lafarge Titan Plant Line1 - PCS Exchange"- Beni-Suef, Egypt. Simenes-PCS7 Responsible for "Homo Silos & E.P Filters Area 2000+ I/Os". Engineering, PLC & SCADA Programming, FAT test, Commissioning, Start up and Troubleshooting. Programming Language: FBD - CEMAT LAFARGE V7 2013 Project "ASC-Alexandria Sugar Co.", Subcontractor from Siemens Co. – Alexandria, Egypt. Simenes-PCS7 Main Task was providing assistance to Siemens Team Leader during commissioning phase. I was responsible for Level 1 & Level 2 network connections & H.W Configuration for 4 PLCs. Programming Language: FBD - PCS 7 Advanced Process Library 2012 Project "BMIC Cement Plant-Line1"- Assuit, Egypt. Simenes-PCS7 Main Task was providing assistance to our team during commissioning phase. I was responsible for I/O testing and troubleshooting. Programming Language: FBD - CEMAT V7.1 Standard