Gregory — Controls Engineer
Gregory
Industries Served
Eligibility
Work History on Automate America
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Achievements
3
Tenure

Skills

Profile
Programming Skills (13)
About Me
To expand my experience and pursue global opportunities in automation and electrical design, and become a more accomplished project manager. EDUCATION: DeVry Institute of Technology, Columbus, OH GPA 3.38 Bachelor of Science in Electronics Engineering Technology, October, 1986 COURSE WORK: Electronics and Industrial Controls, Control Systems, Digital Systems, Electronic Communications TECHNICAL EXPERIENCE: PLC's: Allen-Bradley ControLogix, Mitsubishi GX Developer and GT Designer, Omron CS, Yaskawa Memosoft (DOS and Windows), Bristol-Babcock, Memocad Robots: Motoman ERC, MRC, XRC, Fanuc RJ2,3 and 3iB HMI's: AB Panelview (RSView ME/SE), ProFace GP, Mitsubishi GOT, Azonix, iFix DC Tools: Atlas Copco, Stanley Networks: RS232, 422, Ethernet and DeviceNet Design: Autocad 2006 /LT, MS Office products including Microsoft Project
Skilled Trades (5)
Software Competencies (7)
Professional Competencies (18)
Applications (23)
Work Experience(16)
November, 2012 - present - Gardner Denver - Nash, LLC, Bentleyville, PA Electrical Engineer/ Controls for Centrifugal Blowers, Global Sales Support Assists Sales Engineers with quotation/specification questions Generates documentation as required by customer: P&ID, instrument indexes, setpoint lists, controls narratives, drawings for standard panels. Generate documentation such as valve schematics, amps curve, motor data, setpoint information, customer comments/approval documentation, communications address info. Assists Customer Service with aftermarket controls and component inquiries/ quotations, supplier research. Training/Product Improvement Support service group with controls questions/ installation issues. Training of customer service personnel for AB controls of high speed blower packages. Resident expert on new product line of high speed blower controls, including testing in plant, and commissioning at customer site. Start up of units and troubleshooting of installations in the US and Australia. Recent Australian installation was completed ahead of customer's schedule, with all pending items completed in the 10 day site start up. Recent project required utilizing 600 KW generator to test with 415 V/ 50 Hz power to confirm equipment operation for Australia. Training -Spent first 1.5 months of employment training with EE in Peachtree City, GA, in preparation for taking over at new facility in Pennsylvania
1 Motoman MRC and XRC Basic and Advanced, Dayton, OH, 2000, 2001 2 Fanuc RJ3iB Handling Software Programming training, Farmington Hills, MI, 2003 3 Perceptron vision system for robot guidance, Plymouth, MI, 2003 4 Mitsubishi and Yaskawa PLC programming, Basic and Advanced, 1996 5 Project Management Masters program, University of Wisconsin- Madison, 2007 6 EasyPower arc flash analysis software training, St. Albans, WV, 2010 7 Root Cause Analysis and Incident Investigation, Charleston, WV, 2010 8 Siemens AB Contrologix/ Star Valve Training, (2 week course) Lincoln, UK, 2011
December, 2009 - November, 2012 - Columbia Gas Transmission and Storage, Automation and Electrical Engineer, Sugar Grove, OH/ Strasburg,VA Control panel project installation/ commissioning - Software development, testing / start-up of reciprocating and turbine compressors, controls with Allen-Bradley Control Logix platform using RSLogix 5000 software. Lead installation effort, develop code, install and debug hardware/ software for 5 unit controls panels and gas dehydration towers. Project investigation, scoping, and installation support. HMI development using GE Fanuc iFix. Emergency responder as needed, troubleshoot, programming with Bristol-Babcock and Allen-Bradley controls. Training -Measurement Short Course, Robert Morris University, Root Cause Analysis and Incident Investigation, Charleston, WV, EasyPower Arc Flash analysis, Siemens turbine control training, Lincoln, UK, Eastern Gas Conference Roundtable, Robert Morris University, Pittsburgh, PA, as well as OJT with A&E Technicians, and self training from software manuals and tutorials
December, 2008 - December, 2009 - Yaskawa Electric America, Project Engineer, Plain City, OH Controls design, integrator for Japanese American manufacturers and suppliers in North America. Projects completed: Installation and commissioning of new Omron PLC at Honda Weld, primary role was managing/ updating over 300 HMI screens, and working with customer to make improvements and additions to existing interfaces. New model modifications for F&P America (Troy, OH) for Honda Accord Crosstour suspension assembly equipment, including PLC program changes, multiple Omron HMI screen creations/ additions. Honda Engine Plant (Anna, OH): Retrofit of 4 new Sigma II servo drives/ controls, programming, commissioning on crankshaft balance and drilling machine. Modification to Honda Anna Engine Assembly conveyor servo driven elevators - replaced 2 servo drives with indexers to 2 new Sigma II servo drives, using Yaskawa MC-20 motion controller to replace indexers. Involved PLC programming, servo drive set up/ programming, MC-20 module program creation. Honda Marysville, OH Assembly, A/C fill equipment, replace Yaskawa GL-60 with GL-130, replace ACGC HMI with ProFace HMI. Including PLC changes, HMI programming, and equipment start up/ debug. Toyota (Georgetown, KY) modification to Blanking Line, replace 2 resolvers with multi-turn encoders, including programming for displaying positions, and editing program to convert encoder count to physical position of leveler rolls on leveling line. Each project had excellent results, meeting customer installation schedule, with 100% uptime from commissioning of equipment
November 2006 - December, 2008 - Honda Anna Engine Plant - Manufacturing Engineer, Driveshaft Manufacturing, Anna, OH Lead, develop and implement efficiency and new model improvements on 3 production lines of suspension components. Experience in Heat Treat, Grinding, and Assembly processes within Driveshaft Manufacturing. Upgraded robot safety circuitry to comply with RIA standard on 3 Grinding robot cells. Modified robot operating sequence for loading packing trays on one grinding robot cell, resulting in improved through-put. Modifications to two Fanuc robot cells, converting from 120 part containers to 600 part containers, improving overall cycle time and associate ergonomics, requiring less associate tending
April 1995 - November 2006 - Honda Marysville Auto Plant, Assembly Equipment Engineer, Vehicle Assembly, Marysville, OH 1 Lead Coordinator: Assembly engineering department, overseeing 3 Coordinators in capital and new model projects. Lead installation planner: Capital projects install leader. Scheduling maintenance manpower and utilizing resources, while managing and participating in the debug of equipment for production start up. Project Leader: Leader on Fanuc robot windshield glass sealing cell; responsible for concept, design, specifications, budget, installation and start up/ debug. Project Leader of numerous assembly equipment projects: 2 glass sealing robot cell projects, in floor conveyor system rebuild, part delivery conveyors, drop lifts, automated engine installation equipment replacement, new model upgrades. 2 Develop project budgets and schedules, actively coordinate equipment installation, complete all associated documentation, and train production and maintenance associates on new equipment. 3 Excellent PLC troubleshooting skills with Yaskawa GL130, Mitsubishi A and Q series PLC's. Fast, efficient countermeasure implementation. Also extensive experience with Motoman and Fanuc robots. Robot mastering, troubleshooting, rebuilding. 4 Study existing equipment production lines for new model, capacity up, and efficiency up
January 1990 - April 1995 - Honda Marysville Auto Plant, Assembly Maintenance Technician Responsible for emergency equipment repairs, troubleshooting, and preventative maintenance on production equipment in three maintenance equipment areas. Leadership and problem resolution skills led to advancement to Assembly engineering group
October 1986 - January 1990 - Worthington Steel - Maintenance Group Leader/ Electrician, Worthington, OH Group Leader of 4 maintenance technicians. First responder for electrical and mechanical debug/ repair of steel processing equipment
October 1983 - October 1986 - APT Manufacturing - Job Shop Machinist, Columbus, OH Worked 30-35 hours per week while attending DeVry -Columbus full-time
June 1978 - February 1983 - Pennsylvania Pressed Metals (Currently GKN Sintered Metals), Emporium, PA Machinist trainee, completed a 4 year program to become a class A' machinist. Operated engine lathes, milling machines, EDM, form grinding. Set up of EDM machines, responsible for form grinding and machining all electrodes for tooling
Education / Training / Certificates(2)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Gregory do?
- Gregory is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Gregory located?
- Gregory is based in Columbia, South Carolina.
- What does Gregory specialize in?
- Gregory works with Allen Bradley / Rockwell, Fanuc, GE, Mitsubishi and Omron as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work. Gregory's skilled trades: Support, Maintenance, Grinding, Machinist and Troubleshooting.
- Is Gregory available for work?
- Availability unknown. Gregory has not marked it recently.
- How do I connect with or hire Gregory?
- Create a free profile on Automate America and send a connection or contract request from this profile. Gregory can then respond and coordinate the work directly through the platform.






















