Mohammed — Controls Engineer

Hirotec – FCA/TNAP: ALLEN BRADLEY PLC programming production line 11/27/2017 -3/29/2018 - Gave production support for the costumer line assembly (hood line, right fender line, left fender line) - Provided training for line workers on the newly introduced systems - Contributed in troubleshooting and problem solving with the new systems KUKA – FCA/SHAP: Chrysler -ladder line 09/11/2017 – 10/10/2017 (PLC) KUKA Sterling Heights (KMP): Chrysler – Outer Box Framer 07/24/2017 (PLC) KUKA Livonia: Tower -BMW 06/12/2017 – 07/22/2017 (PLC) Chrysler – Ladder Line 04/21/2017-06/10/2017 (PLC) DUTIES PERFORMED THROUGHOUT WORK EXPERIENCE: • mapping and locating the I/O nodes • device net address correction • HMIs trouble shooting, correcting the HMIs massages display addresses, configuring the different screens and compare them to the actual layouts • Testing fixtures and there clamps according to the intended performance • Editing the HMIs and correcting Panel Views (PVs) for faults and errors • Setting up the safety zones, checked them and corrected the conflicts associated • Configured and fired the welders • I/Os configurations and I/Os checks • Run the Half Ladder Right on auto dry cycle • Running parts on auto • Set up the air pressure switches • Configuring the system PLC enclosure (processor) • Configuring switches and cards and establishing communication in order to go online • Setting up the I/P blocks according to prints and routines • Setting up safety boxes (SB) • Setting up HMIs • Configuring switches and IP addresses according to prints and routines and power them up • Setting up controllers and configure IP addresses and establish communication with PLC • Conducting I/O testing: the test includes checking the communication between the I/O blocks and the HMI indicators while in ON and OFF, checking par presents (PP) at made and not made positions. The test requires reporting and mechanical or electrical errors, fixing and code errors and editing the required routines/ rungs. Also, it requires editing the Panel Views, creating runtimes and download to panel views accordingly • Conducted communication to target verification, this test requires verifying the communication between a given Robot/Fixture in the tested zone and the HMI, three major screens in t HMI has to be verified of having the proper massages and display; ENET Mapping, OVERVIEW screen, and Fixture Layout screen • Conducting pulling cord testing, this test requires pulling the communication cable from a clamp, shot pin or PP in each fixture or end effector while station is at work position, then while at home position. A specific massage has to be displayed in each situation. the test requires fixing any code errors and editing the require routines/ rungs. Also, it requires editing the panel views, creating runtimes and downloading to the panel view (PV) accordingly (if necessary) • Conducting an E-Stop testing and safety locks testing, the test requires reporting any mechanical or electrical errors, fixing any code errors and editing the required routines/rungs. Also, it requires editing the Panel Views, creating runtimes and download to the PVs. • Conducting shaking test, this test includes tripping circuit breakers and check the massages that appear on the HMI accordingly, the test is to make sure that system level massages has the priority on the screen and no station level massages show up while system level massages are active, blocking all unwanted massages on the logic is required, editing logic and modifying rungs are required, editing HMIs and downloading is required.

• Conducting an E-Stop testing and safety locks testing, the test requires reporting any mechanical or electrical errors, fixing any code errors and editing the required routines/rungs. Also, it requires editing the Panel Views, creating runtimes and download to the PVs.

Hands on experience in providing controls engineering services to configure/support final assembly lines: Hirotec – FCA/TNAP: ALLEN BRADLEY PLC programming production line 11/27/2017 -3/29/2018 KUKA – FCA/SHAP: Chrysler -ladder line 09/11/2017 – 10/10/2017 (PLC) KUKA Sterling Heights (KMP): Chrysler – Outer Box Framer 07/24/2017 (PLC) KUKA Livonia: Tower -BMW 06/12/2017 – 07/22/2017 (PLC) Chrysler – Ladder Line 04/21/2017-06/10/2017 (PLC)

Sandwich assembly has two production lines, each line has 2 Allen Bradly PLCs with main conveyor and 3 groups of FANUC Robots, iRVision, Keyence Vision and Cognex Vision.

Hirotec – FCA/TNAP: ALLEN BRADLEY PLC programming production line 11/27/2017 -3/29/2018

Hirotec – FCA/TNAP: ALLEN BRADLEY PLC programming production line 11/27/2017 -3/29/2018 KUKA – FCA/SHAP: Chrysler -ladder line 09/11/2017 – 10/10/2017 (PLC) KUKA Sterling Heights (KMP): Chrysler – Outer Box Framer 07/24/2017 (PLC) KUKA Livonia: Tower -BMW 06/12/2017 – 07/22/2017 (PLC) Chrysler – Ladder Line 04/21/2017-06/10/2017 (PLC)

JMP Solutions/ Tyson Food: Caseyville IL 07/2024 – 12/2024 Sandwich assembly has two production lines, each line has 2 Allen Bradly PLCs with main conveyor and 3 groups of FANUC Robots, iRVision, Keyence Vision and Cognex Vision. ACRO Automation/ Rivian: Normal IL 05/2024 – 06/2024 Arc Welding, Automotive Final Assembly (Allen Bradly, Rockwell MagneMover, FANUC Robot) PIA Automation - Evansville, IN - 1/15/2024 - 3/24/2024. Senior Siemens programmer. Debug and commissioning on PIA floor for schedule FAT in March. Started with most stations having manual motions established, and many stations dry cycling. 11 Siemens processors, on 11 stations, with Bosch conveyor system, Mitsubishi M/H robots, and iTac MES. Koops - Hopkinsville, KY - 12/25/2023 - 12/31/2023 Integration of a new tool into an existing robot base consisting of 2 Fanuc robots, and 2 seperate AB PLC's, one for the tool and one for the base. Challenge MFG - Pontiac MI - 3/20/2023 - 4/20/2023 Allen Bradley PLC programmer for new kit strat up and production support. AAM - Ridgeway, PA - 2/15/2023 - 3/19/2023 Allen Bradley PLC programmer for production support. 1st Shift Production Support for multiple machine tending and general assembly systems cells. Valiant - Auburn Hills, MI - 10/31/2022 - 1/29/2023 AB PLC and Siemens TIA programmer for programming of new systems Valiant - Ford LAP Louisville, KY - 8/21/2022 - 9/4/2022 PLC programmer for production support on new kit start up. Valiant - Stellantis SHAP Sterling Heights, MI - 8/21/2022 - 9/4/2022 Senior PLC programmer with Stellantis / FCA to help with commissioning of some new kits. Program: DT MCA Kits. Commodities: Floor Pan, Tailgate, Box Inner, Box Side. Webasto - Plymouth, MI - 3/7/2022 - 7/17/2022 Night shift production support. Siemens TIA Protal and S7 PLC's and HMI's. Keeping lines running and making recomendations to change the master programs. Crown Machine - Brown City, MI - 1/17/2022 - 1/23/2022 Added a couple additional fixtures to a exisiting dial table robot cell. There was RFID tags on the fixtures that let the Allen Bradley PLC know what program to have the robot call up. Needed to add a couple selector buttons to the Automation Direct HMI screen as well. Valiant - Auburn Hills, MI - 2/17/2022 - 2/27/2022 AB PLC programmer for installation of an HMI unit and light curtain to exisiting system. Basically the system has been running leak test screens through a laptop because the panelview was late. So we had to tie in the panelview and download screens. Also there were a set of light curtains to install and debug. Webasto - Plymouth, MI - 1/7/2022 - 2/15/2022 Night shift production support. Siemens TIA Protal and S7 PLC's and HMI's. Keeping lines running and making recomendations to change the master programs. FCA - Toledo, OH - 11/1/2021 - 12/12/2021 PLC troubleshooting (RSLogix 5000, jumping prox sensors to assist with failures, re-populating shift registers, creating downtime reports, etc. Valiant - Auburn Hills, MI - 10/21/2021 - 11/1/2021 AB PLC programmer for installation of an HMI unit and light curtain to exisiting system. Basically the system has been running leak test screens through a laptop because the panelview was late. So I had to tie in the panelview and download screens. Also there was a set of light curtains to install and debug. TTG -Temperance, MI - 8/9/02021 - 9/17/2021 Support Controls Team, Electrical Designers, Electricians, and panel builders. PLC programming, operator interface programming and hardware design. • Allen Bradley • Micrologix • Guardlogix • Hardware Design • Fanuc Robot Industrial Automation - Rochester Hills, MI - 7/27/2021 - 8/8/2021 Wabsto Lexington Ky. PLC programmer supoort Allen Bradley ControlLogix PLCs to help with debug and runoff at a Customer facility. JR Automation - Holland MI - 7/6/2020 - 7/18/2021 2 months in Holland and theninstalling in Arizona. Huge system, wrunning around 20 CE's on this project alone. AB PLC, Fanuc Robots, Dispense, Conveyance, etc JR Automation - Holland MI - 2/23/2020 - 7/6/2020 AB PLC, Fanuc, and Cognex Barcode reader support (debug/runoff) at the customer location in Arlington Taxas. This was an extension of the previous work done there last year. RSLogix version 30, FactoryTalk Studio version 9 2 Overhead conveyor assembly and inspection lines 2 Bosch conveyor systems, assembly and inspection Snap Presses Cognex barcode readers (~50) Atlas Copco drivers (~50) Fanuc collaborative robots (8) Master Automatic - Plymouth MI. - 2/7/20 - 2/17/20 PLC programming support for an exisitng system. Customer was adding a new sensor and needed to make some changes to the exisiting logic. PCC Airfoils - Mentor OH. - 1/27/20 - 2/7/20 PLC Programming support with Kinetix 5700 Series Servo drives. Added a feature to an exisitng system that searches for a part present based on torque feedback. Paslin / Magna- Bowling Green OH. - 11/9/19 - 1/25/20 Production support and cycle time reduction on JT Box Side system. Assisting Robot programmer with any necessary changes to PLC program during robot reconfiguration. Select Industries - Dayton, OH: - 11/13/2019 - 11/17/2019 Replace the non-working Panel View 1000 on Press 3 with the working Panel View 700 from Press 2. Configure tags and add any commands to Panelview as needed. SLC 5/04 processor. ASI / Paslin / Magna - Bowling Green, OH: - 11/4/2019 - 11/10/2019 Production support and cycle time reduction on JT Box Side system. Assisting Robot programmer with any necessary changes to PLC program during robot reconfiguration. Simple2Automate / Continental Structural Plastics, Carey, OH: - 9/30/2019 - 11/3/2019 Control Logix 5000 Fanuc R30 sealant, Path Optimization, Sealer and Adhesive. - Process Improvement Engineer, monitoring the systems and recommending changes to improve overall output. GRG America - Wixom MI: - 08/19/2019 - 09/6/2019 Allen Bradley PLC, Panelview, RS Logix 5000 and Factory Talk, Fanuc Robots - INTEGRATING HMI with respect to specify which slot of I/O shows where in the dropdown menue, mapping tags to the proper plc, editing data tags to disply the correct information. JR Automation - Holland MI and Arlington TX: - 09/10/2018 - 08/2/2019 Allen Bradley PLC, Panelview, RS Logix 5000 and Factory Talk, Fanuc Robots (GM project) - PLC and HMI software developement. Fanuc robot interface, sonic welders, material handling, assembly. GPS - Ford LAP: - 07/9/2018 - 07/29/2018 Allen Bradley PLC, Panelview, RS Logix 5000 and Factory Talk GESTAMP - McCala AL: - 05/16/2018 - 06/29/2018 Allen Bradley PLC, InduSoft Web Studio HMI - Reverse Engineered Nodes, I/Os, Controllers and Fixtures IP addresses and communications -Mapped nodes and I/Os -Conducted Safety Checks including E-Stops safety check, Safety gates check and light screens safety check -corrected and debuged logic for better performance -Added ( in the safety logic) safety function blocks for robot controllers -Cleaned up fault messages in the HMI screens -Corrected tooling screens in the HMIs and edited fixtures layouts using InduSoft web studio -Corrected HMIs I/O addresses -Performed thorough I/O check to insure safety and accuracy ASC - GKN Newton NC: - 4/11/2018 - 4/29/2018 Siemens PLC programming, plant startup and debug - Created new program for a new added system that includes: new oil tank new motor new pump new dispencer new HMI screens Hirotec - FCA / TNAP: - 11/27/2017 - 3/29/2018 Allen Bradley PLC programming - production line -Gave Production Support for the Costumer Line Assembly (Hoodline, Right Fenderline, Left Fenderline) -Provided Training for Line Workers on the newly introduced System -Contributed in Troubleshooting and Problem Solving with the new System Kuka - FCA / SHAP: - 09/11/2017 – 10/10/2017 Chrysler – Ladder Line (PLC) KUKA Sterling Heights (KMP): Chrysler – Outer Box Framer 07/24/2017 – 09/19/2017 Ford Line - 7/24/2017 - 9/19/2017 KUKA Livonia: Tower – BMW 06/12/2017 – 07/22/2017 (PLC) Chrysler – Ladder Line 04/21/2017 – 06/10/2017 (PLC) Duties performed throughout work experience: mapping and locating the I/O nodes devices addresses correction HMIs trouble shooting, Correcting the HMIs massage display addresses, configuring the different screens and compare them to the actual layouts testing Fixtures and their clamps according to the intended performance edited the HMIs and corrected view panels for faults and errors setting up the zones, checked them and corrected the conflicts configured and fired the welders I/O configurations, I/O checks Run the Half Ladder Right auto on dry cycle, running parts on auto Set up the air pressure switches Configuring the system plc enclosure (processor) configuring switches and cards and establishing communication in order to go online Setting up the I/O blocks according to prints and routines setting up safety boxes (SBs) Setting up HMIs configuring switches and IP addresses according to prints and routines and power them up Setting up controllers and configuring IP addresses and establishing communication with plc Conducting I/O testing; The test includes checking the communication between the I/O blocks and the HMI indicators while ON and OFF, checking Part Presents (PPs) at made and not made positions. The test requires reporting any mechanical or electrical errors, fixing any code errors and editing the required routines/rungs. Also, it requires editing the panel views, creating runtimes and downloading to panel views (PVs) accordingly if necessary. Conducted Communication to Target verification, this test requires verifying the communication between a given Robot/Fixture in the tested zone and the HMI, three major screen in the HMI has to be verified of having the proper messages and display: ENET MAPPING screen, OVERVIEW screen and FIXTURE LAYOUT screen. Conducting Pulling Cord testing, this test requires pulling the communication cable from a clamp, shot pin or PP in each fixture or end effector while station is at work, then while station is at home position. A specific message has to be displayed in each situation. The test requires fixing any code errors and editing the required routines/rungs. Also, it requires editing the panel views, creating runtimes and downloading to PVs accordingly if necessary Conducting a Pre Technical Verification.This verification is to evaluate how far is the progress toward getting ready for a full auto run, then convert the evaluation into a percentage for each zone conducting an E-Stop testing and safety locks testing, the test requires reporting any mechanical or electrical errors, fixing any code errors and editing the required routines/rungs. Also, it requires editing the panel views, creating runtimes and downloading to PVs accordingly if necessary conducting shaking test, this test includes tripping circuit breakers and check the massages that appear on the HMI accordingly. The test is to make sure only the appropriate messages appear on the HMI, also to make sure that system level messages has the priority on the screen and no station level messages show up while system level messages are displayed, block all other massages on the logic is required. Editing logic and modifying rungs are required. Editing HMIs is required.

Assist a private Mechanical Engineer Consultant using CATIA V5 to develop various vehicle parts including airbag shells, brake components, sheet metal body structures, closures and assemblies.

Deliver critical aircraft and urgent medical shipments between airports and hospitals. Create a new business venture to provide affordable logistics services to market.

Searched and examined patent applications related to Powertrain Cooling Systems including heat exchangers, radiators, electrical and mechanical fans, hoses and valves to find the most relevant published technical disclosures against the patentability of the application. Reviewed applications to determine if they comply with rules and legal requirements.

Examined mechanical units of industrial and commercial appliances and components to ensure proper quality and adherence to safety standards and related codes are met Read and analyzed blueprints, manuals, verified measurements of mechanical plans, and tested the capabilities