Abi — Commissioning Engineer
Abi
Industries Served
Work Preferences
Work History on Automate America
Documents on File
Programming Skills 4
Achievements
4
Profile

Earnings

Hours

Tenure
About Me
Experienced Engineer with 8+ years in industrial automation and machine vision integration. Proven expertise in develop and deploying complex control systems involving PLCs, HMIs, Servo controls,Automation and vision systems. Skilled in developing and debugging automation software, collaborating with cross-functional teams, and leading projects from concept through commissioning.
Skills Summary
- Machine Vision Systems: Design, setup, and calibration of 2D/3D cameras (OPT, Cognex, Keyence, Luster, Dataman Scanner).
- Vision Software: OPT Smart3 Vision,OpenCV (Python/C++).
- Image Processing: Thresholding, Edge Detection, Filtering, Contour Blob Analysis, Segmentation, OCR/ICR, and Measurement.
- PLC Certification: Allen bradley (RSLOGIC 5000 ).
- Calibration: Hand–Eye, 9-Point, Pixel-to-mm conversion
- Lighting Optics: Selection of lens and light based on FOV,WD, and contrast requirements.
- Programming: C-Sharp,Javascript,C++, Python (OpenCV),Linux Commands.
- Automation Integration: PLC (Siemens, Allen-Bradley), Robot Vision Guidance, GigE / TCP-IP communication.
- Testing Analysis: AOI/SPI system validation, GRR, and CPK analysis for precision verification.
- Languages Known: English,Tamil,Hindi,Chinese Mandarin (HSK Level 2 ).
Applications 7
Work Experience4

Skilled Application Engineer with experience in installing, commissioning, and maintaining Special Purpose Machines (SPMs) and machine vision systems in the EMS industry. Proficient in software development, debugging, and customization, with hands-on expertise in OPT 2D/3D cameras, Smart3 software, and vision system calibration. Strong background in NPI activities, technical support, and delivering high-quality automation and inspection solutions.. Roles and Responsibilities: • Provide technical support for industrial sensors, machine vision systems, and automation products, ensuring smooth installation, configuration, and operation. • Conduct technical training, workshops, and product demonstrations for customers and internal teams to enhance system understanding. • Evaluate project requirements, perform feasibility checks, and deliver accurate technical recommendations for vision and automation solutions. • Perform on-site and remote troubleshooting to resolve software, hardware, and communication issues efficiently. • Collaborate with sales and pre-sales teams on customer acquisition, technical discussions, and solution proposal development. • Experienced in machine vision, automation, and sensor integration, with proficiency in C++, C#, Python, PLCs, Robotics, and GigE/TCP-IP. • Skilled in OPT Smart3, Cognex VisionPro, and OpenCV with python,familiarity in Halcon and readiness to travel for on-site support and commissioning.

Roles and Responsibilities: • Executed installation, commissioning, and validation of SPMs in compliance with customer and industry standards. • Developed AOI, gauging, defect-detection, and alignment vision applications using Cognex, Luster, and OPT Smart3 • Worked with and maintained SPI, AOI, and AXI inspection systems to support quality assurance in SMT production lines. • Developed customized software modules and image-processing algorithms using C++/C#/ within company frameworks, tailored to specific project and client requirements. • Applied advanced image-processing and inspection expertise to solve AOI, gauging, defect-detection, alignment, and other machine-vision application challenges. • Supported technical evaluations and hardware selection, including cameras, lenses, lighting, and industrial PCs, contributing to accurate pre-sales proposals and project planning. • Prepared technical documentation and managed complete project execution, including development, debugging, system integration, and on-site implementation follow-ups.

Roles and Responsibilities: • Commissioned and calibrated flow, level, pressure, and temperature instruments using HART and Fieldbus protocols. Installed, maintained, and troubleshot Fieldbus/conventional instruments, control valves (Fisher, METSO), and pneumatic systems. • Performed field calibration using Fluke calibrators and HART 475, and serviced magnetic, ultrasonic, and capacitance-type instruments. • Worked on DCS and PLC systems (FOXBORO, Siemens, Allen Bradley) for wiring, configuration, and testing.Managed field operations, interpreted P&IDs/loop diagrams, and supported projects across Oil & Gas, Cement, Power, and Nuclear sectors.

Roles and Responsibilities: • Led and monitored SMT production operations, ensuring smooth workflow, adherence to process parameters, and maximum equipment uptime. • Performed installation, calibration, and preventive maintenance of SMT machines (Pick & Place, Reflow, AOI/X-ray), diagnosing and repairing electrical, mechanical, and pneumatic faults to minimize downtime. • Supported process optimization, assisting engineers in improving machine settings to enhance yield, quality, and throughput while providing strong technical leadership and team coordination
Education / Training / Certificates2

Tambaram Chennai • GPA 8.2/10

,Kanchipuram • XII (92.9 percent )




