Ninad — Controls & Robotics Engineer

Sanand (Gujarat), India Technologies Used: ABB Robot Programming Responsibilities: • Commissioning and Shutdown Support. • Programming using ABB IFWC standards. • Applications – Material Handling and Loctite Dispensing • Cycle Time Optimisation • Production Support

Kentucky Technologies Used: FANUC robot programming Responsibilities: • Commissioning of Fanuc robot. • FANUC M-.410iC/185 • Application – Material Handling with line tracking • Communication with AB PLC using EthernetIP protocol • DCS Zones configuration

Phaltan (Satara), India Technologies Used: Fanuc m20iA robot Responsibilities: • Fanuc robot I/O configuration • Robot logic development • Application – Material handling and sealant dispensing • DCS zone configuration • Cycle time optimisation

Chakan (Pune) India Technologies Used: Fanuc R2000iC robot Responsibilities: • Robot I/O communication with Siemens PLC using Profinet Protocol • Communication with safety PLC using Profisafe protocol • Application – Handling of EV battery module for auto laser welding station • Robot logic development • DCS safety zone configuration • Cycle time optimisation

Chakan (Pune) India Technologies Used: KUKA KR210 KRC4 controller Responsibilities: • Robot I/O communication with Siemens PLC using Profinet Protocol • Communication with safety PLC using Profisafe protocol • Application – Handling of EV battery module for auto laser welding station • Robot logic development • Cycle time optimisation

Igatpuri (Nashik) India Technologies Used: KUKA KR210 KRC4 controller Responsibilities: • Robot I/O communication with Siemens PLC using Profinet Protocol • Communication with safety PLC using Profisafe protocol • Application – Handling of cylinder head for auto valve lock station • Robot logic development • Cycle time optimisation

Baramati (Pune), India Technologies Used: ABB IRB6700 robot IRC5 controller Responsibilities: • Application – Roller hemming for door assembly line • Setup I/O and Startup. • Develop robot path • Production support.

Pune, India Technologies Used: KUKA KR210 (KRC2 controller) Responsibilities: • Application – Press Tending for Medium Bed press lines • Field wiring for remote I/Os • KUKA robot I/O configuration • Robot logic development • Robot path creation

Pune, India Technologies Used: KUKA KR210 (KRC4 controller) Responsibilities: • Application – Press Tending for Large Bed press lines • Field wiring for remote I/Os • KUKA robot I/O communication with AB PLC using EthernetIP Protocol • Robot logic development • Robot path creation

Sanand (Gujarat), India Duration: March 2021 shutdown Technologies Used: ABB IRB 6700 IRC5 robot controller Responsibilities: • Application – Nutrunner application for oil pan rundown station • Create, test and debugging of programs • Programming using Ford IFWC standards • Production support.

Chennai (India) Duration: 2020 Technologies Used: ABB IRB 6700 Responsibilities: • Application – Spotwelding for car body sub-assembly • Spot weld gun configuration with ABB robot • Robot IO communication with Mitsubishi PLC using DeviceNet configuration • Create, test and debugging of programs • Production support

Ranjangaon (Pune), India Technologies Used: Fanuc R2000iC, Fanuc m20iD Responsibilities: • Total 4 robots commissioned. • Robot I/O communication with Siemens PLC with Profinet protocol • Application – Handling of transmission, Sealant dispensing, Gear pick and place, transmission handling using iRvision and palletizing • Create, test and debugging of robot programs • Auto operation configuration for robots • Logic development for auto home program • Creating vision programs and debugging • Cycle time optimisation • Production support

Chakan (Pune) Technologies Used: FANUC m20iD robot programming Responsibilities: • Robot Programming • Applications – Sealant Dispensing • Robot Mastering, TCP verification, and Payload setup • Robot I/O Configuration Setup • DCS Safety • Auto Debug with PLC and troubleshooting • Cycle time reduction and throughput improvement