Akshay — Controls Engineer
Akshay
Industries Served
Languages
Service Radius & Travel
Will Work
Eligibility
Work History on Automate America
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Achievements
1
Skills
Programming Skills (3)
About Me
Profile Summary:
- I have around 6 years of experience in industrial automation, Conveyor technology, Assembly Line, Warehouse solutions, production machines industry, Robotic cell etc. I have a Bachelor of Engineering in Electrical Engineering.
- Hands on experience in PLC Programming on Siemens, Allen Bradley, Mitsubishi.
- Working majorly with Indian & International special machine manufacturer, conveyor technology, warehouse solutions & EV battery assembly Line service providers as PLC Programmer.
- I have hands on international experience for Installation, commissioning, Software support, Virtual Commissioning for special purpose machines, Robotic applications & assembly line automation, Conveyor technology, Warehouse solutions etc (USA, Germany, Mexico, India).
- Hands on experience on Special purpose machines, Servo & VFD drives, third party devices like scanner, Printer, Nut runner, Vision Camera etc, Automated Guided Vehicle (AGV), safety devices, Robots etc.
- PLC integration with Third party protocol (Modbus, RS232, RS485, Profibus, Ethernet I/P, Profinet, TCP I/P, Control Net, Device Net).
- I have successfully completed projects from the concept and detail of the design through implementation components to required specifications, focusing on economy, safety, reliability, quality, and sustainability.
- I have worked on BMW Motor & Ford Motor Standard templates.
Educational Qualification:
Bachelor of Engineering in Electrical
Training & Certification:
- SIMATIC S7-1500F With STEP 7 Safety V16 training Pune, India
- SIMATIC WinCC Unified BMW OEM training Regensburg, Germany
- GSC- Programming & Commissioning training Regensburg, Germany
- High Voltage in the vehicle sector – instruction 2024/2025 training Regensburg, Germany
- Electrical specialist for specified activities training Regensburg, Germany
- AutoCAD Electrical training Kolhapur, India Ford Motor Fast Template, Pune India.
- German Work Permit Blue Card German Driving Licence
Technical Expertise and Skills:
PLC Programming Experience:
System: Siemens
- Model: S71200, S7 1500, ET 200 MP, ET 200 SP, ET200 SP Pro
- Software: Simatic Manager, S7- PLCSIM Advanced, TIA PORTAL V15.x to TIA Portal V19.x, Proneta.
System: Allen Bradley
- Model: Compact Guard Logix 5380 safety Controller
- Software: Studio 5000,
System: Mitsubishi
- Model: FX 3U, FX 5U
- Software: GX Works 2, GX Works 3, Modular IO Configuration.
Third Party Devices Programming Experience:
System: Safety Modules- IFM, MVK Murr. Safety Devices- SICK. AGV- FORI Automation. Nut Runner- Atlas Copco. Scanner & Vision Camera- Cognex. Printer- Zebra. Servo Drives, VFD- Siemens, Allen Bradley, Festo Automation, SEWEURO.
Model: IFM AL Series, MVK MPNIO F DI16/ 8 55563, 55562 series etc, Sick S3000 Standard, Sick C4000 Standard, Cognex DataMan 8700, Cognex In-Sight 7000 Series, Zebra ZT Series, Sinamics S120, G120,V20, Powerflex 525, SEWEURO Movisuit Type B, Type C. Movimot Flexible, Movifit Flexible..
Software: LR Device. MVK safety configurator, Safety Designer, Cognex Quick Setup, Barcode Reader, Zebra Setup Utilities, Starter, V-Assist, Powerflex 525 Startup Wizard, Drive Tools, DataMan Setup Tool, Festo Automation Suit, SEWEURO Movi Suit Standard.
HMI Programming Experience:
System: Siemens
- Model: Simatic Basic panel series, Comfort panel series
- Software: TIA Portal V15 to V19, Simatic Runtime Manager, WinCC Unified,
System: Allen Bradley
- Model: Panel View Plus 7
- Software: Factory Talk View V11, V12
System: Mitsubishi
- Model: GOT 1000, GOT 2000.
- Software: GT Designer
Software Competencies (5)
Applications (14)
My Business
Work Experience(1)
Project Experience: Project Title: Mig Welding & Spot Welding Robotic Cell for Automotive industries in India. Synopsis: Programming support to development team. End user commissioning support. Responsibilities: Preparation of complete technical Proposals for Automation Support for Programming PLC (Mitsubishi FX 3U & 5U) Troubleshooting, maintenance, installation & operation of PLC Graphic Designing of GOT Series HMI Customer discussion & understand the requirement of customer & develop program accordingly. Site Support for Installation, commissioning, customer support & training. Environment: Mitsubishi FX 3U & 5U PLC, Yaskawa YRC 1000 Motoman Robot, Mitsubishi Modular IO Modules, Safety devices. Project Title: Automated Engine Assembly Line TATA Motors India. Synopsis: Project involved complete PLC Programming in TIA Portal V16, Starter, V-Assist, Visio, LR device for pressing stations, conveyor technology, Gantry for pick & place, Turn Over Device, Turn Table and Analog device for engine guage measurement, Printer etc. End user commissioning support & customer training. Responsibilities: Preparation of Complete technical Proposals for Automation Programming and Commissioning of PLC Communication & configuration of third party devices, safety devices, Servo drive & VFD. Communication with neighboring PLC through PN/PN Coupler. Programming of special purpose device 'Gantry' for engine parts pick & place. Programming of 'Turn Over Device' for rotation of engine parts with servo motor. End user commissioning and support Environment: S7-1200, Sinamics S120, Sinamics G120, Syscon Probes, IFM IO Modules & Safety Module, Safety devices. Project Title: Automated EV battery battery Assemble Line Ford Motor Mexico & USA. (Mexico – 9 months software development testing, Commissioning & Customer Support) Synopsis: Project involved complete PLC Programming & Virtual commissioning in Ford Motor Standard Template, TIA Portal V17, WinCC Unified, Load Simulator, Starter, MVK safety configurator, safety designer, Cognex Quick Setup, Barcode Reader, Zebra Setup Utilities for Palletizing & depalletizing with robotic stations, Automated Guided vehicle (AGV), Gluing stations, cobot stations, Vision camera, Scanner, Printer, Nut Runner for bolt tightening stations, Battery leak detector checking stations, Battery efficiency testing station etc. End user commissioning support & customer training. Responsibilities: Preparation of Complete technical Proposals for Automation PLC programming & HMI development in Ford Motor Fast Template Interface with third party device like AGV, Nut Runner, RFID, Vision cameras, Cobots, Scanner, Printer etc. Programming of battery testing machine & leak detector machines. Safety validation with customer End user commissioning, & customer support Environment: S7-1500, Simatic TP Comfort series, Fori AGV, Atlas Copco nutrunner, Fanuc R30ib Robot, MVK Murr Modules, Siemens G120, Universal Cobot UR10, Zebra Printer, Cognex Vision Camera, Cognex Scanner, Sick IR Sensors, Festo valve Bank, Sick Area Scanners & Light Curtains etc. Project Title: Automated EV battery battery Assemble Line VinFast Auto Ltd. Synopsis: Project involved Offline PLC Programming, Virtual commissioning & testing in Company in TIA Portal V18, WinCC Unified, Simatic Runtime Manager, Load Simulator, Starter, LR Device, safety designer, Cognex Quick Setup, Barcode Reader, Zebra Setup Utilities, RT Tool Box for Palletizing & depalletizing with Gantry stations, Conveyor line, Gluing stations, Vision camera, Scanner, Printer, Nut Runner bolt tightening stations, Battery leak detector checking stations, Battery efficiency testing station etc. Responsibilities: Part of 10-member software team to develop and standardize the assemble line program. Virtual commissioning with load simulator, WinCC Unified, Simatic Runtime Manager, S7-PLCSIM Advanced Hardware configuration and software implementation of the IO signals. Dry run test at company shopfloor. Interface with third party device like Mitsubishi SCARA Robot RH Series, Nut Runner, Vision cameras, Cobots, Scanner, RFID, Printer etc. Responsible for completion of successful FAT in India. Environment: S7-1500, Simatic TP Comfort series, Atlas Copco nutrunner, Mitsubishi SCARA Robot RH Series, IFM Modules, Siemens G120, Festo Valve Bank, Zebra Printer, Cognex Vision Camera, Cognex Scanner, Sick IR Sensors, Sick Area Scanners & Light Curtains etc. Project Title: Conveyor technology for side frame outer line BMW Dingolfing, Regensberg, Germany Synopsis: Project involved complete PLC Programming & Virtual commissioning in BMW GSC Standard in TIA Portal V19, BMW SAS, SEWEURO Movisuit Standard, fe.Screen-sim client, Simatic Runtime manager, line simulator, WinCC Unified for conveyor technology, Safety gates, Turn tables, Lifters, safety devices for conveyor technology Responsibilities: PLC programming & HMI development in BMW GSC Standard Template Programming with BMW Smart Automation Suit (BMW SAS) Design of HMI using BMW GSC Standard faceplate and global object. Interface with third party device like Safety Modules, Safety devices, SEWEURO drives etc Interface with BMW Server IPS, IPM etc. End user commissioning, & customer support Environment: Simatic S7- 1500, SEW drives, Sick Area Scanner & Light curtain, Safety Gates, Euchner Door etc Project Title: Conveyor technology for Energy cluster battery assembly line BMW Spartenberg USA Synopsis: Project involved complete PLC Programming & Virtual commissioning in BMW GSC Standard in TIA Portal V19, BMW SAS, SEWEURO Movisuit Standard, fe.Screen-sim client & Sim Core, Simatic Runtime manager, line simulator, WinCC Unified for conveyor technology, Welding Stations, Safety gates, Turn tables, Lifters, safety devices for conveyor technology. Responsibilities: PLC programming & HMI development in BMW GSC Standard Template Programming with BMW Smart Automation Suit (BMW SAS) Virtual Commissioning with fee.Screen-Sim Client & Sim Core & Presentation with customer Interface with third party device like Safety Modules, Safety devices, SEWEURO drives, etc Communication with neighboring PLC through PN/PN Coupler. Interface with BMW Server IPS, IPM etc. Safety validation with customer. End user commissioning, & customer support. Environment: Simatic S7- 1500, SEW drives, Sick Area Scanner & Light curtain, Safety Gates, Euchner Door, Welding controller, Robot for palletizing & Depalletizing etc
Education / Training / Certificates(3)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Akshay do?
- Akshay is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Akshay located?
- Akshay is based in Pune, Maharashtra.
- What does Akshay specialize in?
- Akshay works with Siemens, Allen Bradley / Rockwell, Mitsubishi as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Akshay available for work?
- Akshay stated on Dec 3, 2025 that they are available Dec 8, 2025 – Dec 1, 2026.
- How do I connect with or hire Akshay?
- Create a free profile on Automate America and send a connection or contract request from this profile. Akshay can then respond and coordinate the work directly through the platform.